🏷️ Basic Information Identification Make: Club Car Model: DS Model Variant: TXT (Electric) Year Range: 1987-1991 Chassis Type: Golf Cart Codes Product Code: 1987-1991 Club Car-DS (Gas)-Parts List TXT (Electric)) 👋 Introduction Market Position Positioning: Essential documentation for owners and technicians of vintage Club Car DS models, ensuring accurate parts sourcing and maintenance. Competitive Analysis Value Proposition: Provides the definitive reference for original parts, crucial for restoring or maintaining the authenticity and functionality of these golf carts. Key Features Feature 1: Comprehensive exploded diagrams for clear visualization of component placement. Feature 2: Exact Club Car part numbers for ordering precision. Feature 3: Coverage for both Gas and Electric (TXT) variants of the DS model within the specified years. 📋 Manual Details Coverage Areas Primary Coverage: Parts identification and listing for 1987-1991 Club Car DS models, specifically referencing Gas models and including Parts List information for TXT Electric models. Secondary Coverage: Detailed schematics, assembly information, and part numbers for various components. Page Count Estimated Page Count: Variable, but comprehensive; typically 100-300 pages for detailed parts lists and schematics. Manual Type Type: Parts List / Catalog Purpose: Facilitate identification of specific parts for maintenance, repair, and ordering for Club Car DS models. Language Language: English Format Format: Print (Original Factory Manual) 📖 Manual Coverage Systems Covered Chassis And Frame: Detailed breakdown of frame components, mounting hardware, and structural elements. Body Panels: Schematics for all body panels, including fenders, cowl, seat supports, and associated fasteners. Steering System: Components of the steering column, tie rods, steering arms, and related hardware. Suspension System: Front and rear suspension components, including springs, shocks, bushings, and mounting hardware. Braking System: Detailed parts for drum brakes (common on this era), including brake shoes, drums, springs, cables, and actuation mechanisms. Wheel And Tire: Wheel hubs, lug nuts, and tire specifications, though not detailed tire repair. Powertrain Gas: Components related to the gas engine's mounting, exhaust, and basic drive system integration (but not internal engine parts in detail). Powertrain Electric: Components for the TXT Electric models, including motor mounting, controller housing, and battery tray systems. Electrical System: Wiring harness components, switches, lights (headlights, taillights if equipped), battery cables, and connectors. Seating: Seat cushions, frames, and associated hardware for driver and passenger seating. Roof And Windshield: Canopy mounts, windshield frame components, and associated fasteners. Procedures Included Part Identification: Primary function: visually identify and locate specific parts using detailed diagrams. Assembly Guidance: Provides context for how parts fit together, aiding in reassembly after component replacement. Part Number Lookup: Crucial for ordering correct replacement parts. Technical Depth Depth: High detail for parts identification and exploded views; foundational for repair, but not a step-by-step repair guide. Focus: Component-level identification and exploded diagrams illustrating relationships between parts. Level Of Detail: Specific part numbers, quantities, and visual representation for a wide array of components. 📊 Manual Specifications File Format Format Type: Printed Paper Print Quality Quality: Original Factory Print Quality Binding Type Binding: Typically perfect bound or stapled, depending on the original production. Paper Type Paper Quality: Durable paper stock suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type Gas: Typically a 2-stroke or 4-stroke gasoline engine, often sourced from manufacturers like Robin or Tecumseh, displacement around 160-250cc. Engine Type Electric: DC electric motor, with specific wattage and voltage varying by configuration but generally in the 3-5 HP range. Performance Horsepower Gas: Estimated 6-9 HP for typical engines of this era. Torque Gas: Not typically published for golf carts, but sufficient for low-speed operation. Fuel System Fuel Type Gas: Unleaded Gasoline Carburetion Gas: Single carburetor, specific model varies by engine supplier. 🔧 Transmission Standard Type Gas: Continuously Variable Transmission (CVT) using a drive clutch and driven clutch with a belt. Type Electric: Direct drive or via a simple reduction gear system from the electric motor to the differential. Features Clutch Components: Includes parts for the primary (drive) and driven (driven) clutches and associated springs/weights. 📐 Dimensions Exterior Length Approx: 90-95 inches Width Approx: 45-48 inches Height Approx: 45-50 inches (to top of seat, not including roof or canopy) Weights Curb Weight Gas Approx: 450-550 lbs Curb Weight Electric Approx: 550-650 lbs (due to battery weight) 🛡️ Safety Features Ratings Safety Standards: Designed to meet basic golf course utility vehicle safety standards of the era. No formal automotive crash ratings apply. Active Features Braking System: Mechanical parking brake lever, foot-operated hydraulic (or mechanical) drum brakes. Passive Features Roll Bar Frame: Integral to the chassis design for some protection. 💡 Technology Features Infotainment Features: None; these vehicles are basic utility carts, typically lacking modern infotainment systems. Driver Assistance Features: None; focus is on basic mechanical and electrical components. Connectivity Features: None. 🔧 Maintenance Service Intervals Clutch Belt Inspection: Recommended inspection every 6 months or 100 hours of operation. Replacement based on wear. Tire Pressure: Check weekly; recommended...