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Citroen AX 1987-1997 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Citroën Model: AX Generation First Generation Years: 1986-1998 Codes Chassis Code: ZA 👋 Introduction Market Position Segment: Subcompact hatchback Target Audience: Economical, city-friendly transportation Competitive Analysis Key Competitors: Renault Clio, Peugeot 205, Ford Fiesta, Volkswagen Polo Key Features Design Philosophy: Lightweight construction, aerodynamic efficiency, and compact dimensions for urban maneuverability. Interior Space: Surprisingly spacious interior for its exterior size, prioritizing passenger comfort and practicality. Handling: Known for its agile handling and comfortable ride, characteristic of Citroën's suspension tuning. 📋 Manual Details Coverage Areas Years Covered: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997 Page Count Page Count: 280 Manual Type Type: Workshop Service Manual for Repair Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, removal, installation, repair, and adjustment of all engine types fitted to the AX range. Transmission: Manual and automatic transmission servicing, repair, and adjustment procedures. Suspension And Steering: Comprehensive coverage of front and rear suspension systems, steering rack, and components. Brakes: Disc and drum brake system servicing, hydraulic system bleeding, component replacement, and adjustment. Electrical System: Wiring diagrams, troubleshooting guides, component testing, and repair for lighting, ignition, charging, and auxiliary systems. Fuel System: Carburetor and fuel injection system servicing, fuel pump, lines, and tank repair. Cooling System: Radiator, fan, thermostat, water pump, and coolant system maintenance and repair. Exhaust System: Exhaust manifold, catalytic converter, muffler, and pipe system inspection and replacement. Body And Chassis: Body panel repair, door mechanisms, glass replacement, and chassis component inspection. Procedures Included Maintenance: Detailed periodic maintenance schedules, fluid changes, filter replacements, and general upkeep procedures. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon issues. Repair: Step-by-step repair instructions for virtually all mechanical and electrical components. Removal And Installation: Comprehensive guides for removing and reinstalling all major vehicle components. Adjustment: Precise adjustment procedures for critical systems like brakes, clutch, and ignition timing. Disassembly And Assembly: Detailed breakdowns of component assembly and disassembly for rebuilds and overhauls. Technical Depth Depth: Comprehensive, 'bumper-to-bumper' coverage suitable for both professional mechanics and experienced DIY enthusiasts. Diagnostic Tools: References to specific service tool numbers and their application in repair procedures. Specifications: Inclusion of service data, tightening torques, wear limits, and factory specifications. Illustrations: Pictorial diagrams, exploded views, drawings, and photos to guide through service procedures. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Yes, all pages are printable. Viewability: Viewable on any computer with zoom capability. Binding Type Binding: Digital (Instant Download) Paper Type Paper Type Digital: N/A (Digital PDF) Compatibility Operating Systems: Windows, Mac, and Linux OS. Requirements Software Requirement: Adobe Reader. ⚙️ Engine Specifications Primary Engine Engine Options Overview: The Citroën AX was offered with a range of gasoline engines, including the TU series engines. Engine Displacement Common: 1.0L (954cc) and 1.1L (1124cc) TU9 and TU1 engines were prevalent. Engine Power Typical: Approximately 45-60 hp for the 1.0L and 1.1L variants. Engine Torque Typical: Around 70-85 Nm. Performance Fuel Efficiency: Excellent fuel economy due to lightweight construction and efficient engines. Fuel System Fuel Delivery: Carburetor (e.g., Solex) on earlier models and single-point or multi-point fuel injection on later models. 🔧 Transmission Standard Standard Transmission: 4-speed or 5-speed manual transmission. Optional Optional Transmission: Optional 3-speed automatic transmission on some variants. Features Clutch Type: Single dry plate, cable-operated clutch. 📐 Dimensions Exterior Length: Approximately 3600-3700 mm (varies by model). Width: Approximately 1600 mm. Height: Approximately 1350-1400 mm. Weights Curb Weight: Approximately 750-850 kg (highly dependent on engine and specification). 🛡️ Safety Features Ratings Euroncap Rating: Euro NCAP ratings were not widely available for vehicles of this era, but later models showed modest improvements. Active Features Active Safety Overview: Standard safety features for its time included basic braking systems and often no ABS. Passive Features Passive Safety Overview: Seat belts, crumple zones, and reinforced passenger cell. 💡 Technology Features Infotainment Infotainment System: Basic analog radio with optional cassette player. Limited to fundamental audio functions. Driver Assistance Driver Assistance Features: No advanced driver-assistance systems (ADAS) were available. Focus was on mechanical systems. Connectivity Connectivity Options: None in the modern sense. Basic 12V power outlet for accessories. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 km or 12 months, depending on driving conditions and oil specification. Timing Belt Replacement: Recommended replacement every 60,000-80,000 km or 5 years for petrol engines. Fluid Specifications Engine Oil: API SF/SG or ACEA A1/B1, viscosity typically 10W-40 or 15W-40 (refer to manual for exact specification). Coolant: Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water. Brake Fluid: DOT 3 or DOT 4 brake fluid. Known Issues Common Wear Items: Wear on suspension bushings, exhaust system corrosion, and electrical contact issues. Engine Specific Issues: Carburetor tuning issues, minor oil leaks from gaskets, and occasional distributor problems. Body Rust: Susceptible to rust in...
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Citroen AX 1987-1997 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Citroën
Model:
AX
Generation
First Generation Years:
1986-1998
Codes
Chassis Code:
ZA
👋 Introduction
Market Position
Segment:
Subcompact hatchback
Target Audience:
Economical, city-friendly transportation
Competitive Analysis
Key Competitors:
Renault Clio, Peugeot 205, Ford Fiesta, Volkswagen Polo
Key Features
Design Philosophy:
Lightweight construction, aerodynamic efficiency, and compact dimensions for urban maneuverability.
Interior Space:
Surprisingly spacious interior for its exterior size, prioritizing passenger comfort and practicality.
Handling:
Known for its agile handling and comfortable ride, characteristic of Citroën's suspension tuning.
📋 Manual Details
Coverage Areas
Years Covered:
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997
Page Count
Page Count:
280
Manual Type
Type:
Workshop Service Manual for Repair
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, removal, installation, repair, and adjustment of all engine types fitted to the AX range.
Transmission:
Manual and automatic transmission servicing, repair, and adjustment procedures.
Suspension And Steering:
Comprehensive coverage of front and rear suspension systems, steering rack, and components.
Brakes:
Disc and drum brake system servicing, hydraulic system bleeding, component replacement, and adjustment.
Electrical System:
Wiring diagrams, troubleshooting guides, component testing, and repair for lighting, ignition, charging, and auxiliary systems.
Fuel System:
Carburetor and fuel injection system servicing, fuel pump, lines, and tank repair.
Cooling System:
Radiator, fan, thermostat, water pump, and coolant system maintenance and repair.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, and pipe system inspection and replacement.
Body And Chassis:
Body panel repair, door mechanisms, glass replacement, and chassis component inspection.
Procedures Included
Maintenance:
Detailed periodic maintenance schedules, fluid changes, filter replacements, and general upkeep procedures.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon issues.
Repair:
Step-by-step repair instructions for virtually all mechanical and electrical components.
Removal And Installation:
Comprehensive guides for removing and reinstalling all major vehicle components.
Adjustment:
Precise adjustment procedures for critical systems like brakes, clutch, and ignition timing.
Disassembly And Assembly:
Detailed breakdowns of component assembly and disassembly for rebuilds and overhauls.
Technical Depth
Depth:
Comprehensive, 'bumper-to-bumper' coverage suitable for both professional mechanics and experienced DIY enthusiasts.
Diagnostic Tools:
References to specific service tool numbers and their application in repair procedures.
Specifications:
Inclusion of service data, tightening torques, wear limits, and factory specifications.
Illustrations:
Pictorial diagrams, exploded views, drawings, and photos to guide through service procedures.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Yes, all pages are printable.
Viewability:
Viewable on any computer with zoom capability.
Binding Type
Binding:
Digital (Instant Download)
Paper Type
Paper Type Digital:
N/A (Digital PDF)
Compatibility
Operating Systems:
Windows, Mac, and Linux OS.
Requirements
Software Requirement:
Adobe Reader.
⚙️ Engine Specifications
Primary Engine
Engine Options Overview:
The Citroën AX was offered with a range of gasoline engines, including the TU series engines.
Engine Displacement Common:
1.0L (954cc) and 1.1L (1124cc) TU9 and TU1 engines were prevalent.
Engine Power Typical:
Approximately 45-60 hp for the 1.0L and 1.1L variants.
Engine Torque Typical:
Around 70-85 Nm.
Performance
Fuel Efficiency:
Excellent fuel economy due to lightweight construction and efficient engines.
Fuel System
Fuel Delivery:
Carburetor (e.g., Solex) on earlier models and single-point or multi-point fuel injection on later models.
🔧 Transmission
Standard
Standard Transmission:
4-speed or 5-speed manual transmission.
Optional
Optional Transmission:
Optional 3-speed automatic transmission on some variants.
Features
Clutch Type:
Single dry plate, cable-operated clutch.
📐 Dimensions
Exterior
Length:
Approximately 3600-3700 mm (varies by model).
Width:
Approximately 1600 mm.
Height:
Approximately 1350-1400 mm.
Weights
Curb Weight:
Approximately 750-850 kg (highly dependent on engine and specification).
🛡️ Safety Features
Ratings
Euroncap Rating:
Euro NCAP ratings were not widely available for vehicles of this era, but later models showed modest improvements.
Active Features
Active Safety Overview:
Standard safety features for its time included basic braking systems and often no ABS.
Passive Features
Passive Safety Overview:
Seat belts, crumple zones, and reinforced passenger cell.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog radio with optional cassette player. Limited to fundamental audio functions.
Driver Assistance
Driver Assistance Features:
No advanced driver-assistance systems (ADAS) were available. Focus was on mechanical systems.
Connectivity
Connectivity Options:
None in the modern sense. Basic 12V power outlet for accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km or 12 months, depending on driving conditions and oil specification.
Timing Belt Replacement:
Recommended replacement every 60,000-80,000 km or 5 years for petrol engines.
Fluid Specifications
Engine Oil:
API SF/SG or ACEA A1/B1, viscosity typically 10W-40 or 15W-40 (refer to manual for exact specification).
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Wear on suspension bushings, exhaust system corrosion, and electrical contact issues.
Engine Specific Issues:
Carburetor tuning issues, minor oil leaks from gaskets, and occasional distributor problems.
Body Rust:
Susceptible to rust in common areas like wheel arches, sills, and around window seals, especially in damp climates.
📚 Vehicle History
Brand Heritage
Citroen Legacy:
Citroën's heritage of innovative design, comfortable suspension (like hydropneumatic, though not in AX), and aerodynamic styling.
Model Evolution
Generation 1 Facelifts:
Received minor styling updates and powertrain revisions throughout its production run.
Production
Production Period:
1986-1998
Manufacturing Locations:
Primarily manufactured in France.
🏆 Awards & Recognition
Recognitions
Consumer Ratings:
Generally well-regarded for its economy and practicality by contemporary automotive press.
Design Awards:
Praised for its modern and aerodynamic design upon its release.
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