BMW 735i 735iL 1988-1994 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 735i / 735iL Generation: E32 Model Years Covered: 1988, 1989, 1990, 1991, 1992, 1993, 1994 Codes Chassis Code: E32 👋 Introduction Market Position Vehicle Segment: Full-size Luxury Sedan Target Audience: Affluent consumers seeking refined driving experience, advanced engineering, and high build quality. Competitive Analysis Key Competitors: Mercedes-Benz S-Class (W126/W140), Lexus LS 400, Jaguar XJ, Audi V8 Quattro. Key Features Defining Characteristics: Renowned BMW driving dynamics, sophisticated styling, potent inline-six engine, advanced optional features for its time (e.g., electronic suspension control, early navigation systems). Manual Value Proposition: Empowers owners and independent mechanics with the knowledge to maintain and repair these complex luxury vehicles, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Coverage Scope: Complete service and repair for BMW 735i and 735iL models Page Count Estimated Page Count: High (Typically 1000+ pages for comprehensive workshop manuals of this era) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (Likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, inspection, and repair of the M30B35 engine, including cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing system. Engine Management: Diagnosis and repair of Motronic electronic engine control unit (ECU), fuel injection (EFI), ignition system, sensors (crankshaft position, camshaft position, throttle position, lambda, coolant temp, air mass meter), actuators (injectors, ignition coils). Transmission Manual: Service, repair, and overhaul of the Getrag 260 5-speed manual transmission, including clutch system, shift mechanism, and gearbox internals. Transmission Automatic: Service, repair, and overhaul of the ZF 4HP22 or 4HP24 4-speed automatic transmission, including torque converter, valve body, hydraulic control, and electronic control module. Drivetrain: Diagnosis and repair of rear-wheel drive system, including driveshaft, universal joints, differential, and axle shafts. Suspension: Front and rear suspension systems (MacPherson struts front, independent trailing arm rear), shock absorbers, springs, control arms, ball joints, bushings, sway bars, and power steering system. Brakes: Service and repair of front and rear disc brakes (vented front), hydraulic system, ABS (Anti-lock Braking System) components, brake lines, calipers, master cylinder, and parking brake. Electrical System: Comprehensive coverage of 12V electrical system, battery, alternator, starter motor, fuses, relays, wiring diagrams, lighting systems (headlights, taillights, interior), horn, and power accessories. Body And Chassis: Body panel repair, door mechanisms, window regulators, sunroof operation, interior trim removal and installation, chassis lubrication, and underbody protection. Climate Control: Air conditioning (A/C) system diagnosis and repair, heater core, blower motor, climate control modules, refrigerant handling, and ventilation systems. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, fuel pressure regulator, and EVAP (Evaporative Emission Control) system. Cooling System: Radiator, water pump, thermostat, coolant hoses, expansion tank, and cooling fan operation. Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, and oxygen sensors (lambda sensors). Procedures Included Preventative Maintenance: Detailed schedules and procedures for oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, and inspections. Troubleshooting Diagnostics: Systematic diagnostic procedures and fault code interpretation (where applicable) for common and uncommon issues. Repair Rebuild: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation of all major vehicle systems. Component Replacement: Guidance on replacing wear items such as brake pads, rotors, belts, hoses, batteries, and bulbs. Alignment And Balancing: Specifications and procedures for wheel alignment and tire balancing. Torque Specifications: Critical torque values for engine, transmission, suspension, brake, and chassis fasteners. Electrical Schematics: Detailed wiring diagrams for all vehicle systems, including power distribution, lighting, engine management, ABS, and accessories. Special Tools: Identification and usage of specialized BMW tools required for specific repair procedures. Technical Depth Depth Of Coverage: Comprehensive, from basic fluid changes to complete engine and transmission overhauls, including electronic diagnostics. 📊 Manual Specifications File Format Digital Format: PDF (likely searchable and printable) Print Quality Digital Quality: High-resolution scans or digital creation, ensuring clarity of text and diagrams. Binding Type Physical Binding: N/A (for digital format) Paper Type Physical Paper Type: N/A (for digital format) ⚙️ Engine Specifications Primary Engine Engine Code: M30B35 Engine Type: SOHC Inline 6-Cylinder Displacement: 3.5 Liters (3430 cc) Performance Horsepower: Approx. 208-211 hp @ 5700 rpm (varies slightly by market/year) Torque: Approx. 224-228 lb-ft @ 4000 rpm (varies slightly by market/year) Fuel System Fuel Delivery: Bosch Motronic Electronic Fuel Injection (EFI) Fuel Type: Unleaded Premium Gasoline (91+ octane recommended) Engine Internals Bore X Stroke: 92.0 mm x 86.0 mm Compression Ratio: 8.0:1 or 8.5:1 (depending on specific model year/market) 🔧 Transmission Standard Standard Transmission: Getrag 260 5-Speed Manual Optional Optional Transmission: ZF 4HP22 or 4HP24 4-Speed Automatic Features Automatic Transmission Features: Sport mode, lockout torque converter. 📐 Dimensions Exterior Wheelbase 735I: 2830 mm (111.4 in) Wheelbase 735Il: 3070 mm (120.9 in) Length 735I: 4960 mm (195.3 in) Length 735Il: 5200 mm (204.7 in) Weights Curb Weight Approx: 1700-1850 kg (3750-4080 lbs), depending on configuration 🛡️ Safety Features Ratings Safety Ratings: Not...
Affluent consumers seeking refined driving experience, advanced engineering, and high build quality.
Competitive Analysis
Key Competitors:
Mercedes-Benz S-Class (W126/W140), Lexus LS 400, Jaguar XJ, Audi V8 Quattro.
Key Features
Defining Characteristics:
Renowned BMW driving dynamics, sophisticated styling, potent inline-six engine, advanced optional features for its time (e.g., electronic suspension control, early navigation systems).
Manual Value Proposition:
Empowers owners and independent mechanics with the knowledge to maintain and repair these complex luxury vehicles, ensuring longevity and optimal performance.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete service and repair for BMW 735i and 735iL models
Page Count
Estimated Page Count:
High (Typically 1000+ pages for comprehensive workshop manuals of this era)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (Likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of the M30B35 engine, including cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing system.
Engine Management:
Diagnosis and repair of Motronic electronic engine control unit (ECU), fuel injection (EFI), ignition system, sensors (crankshaft position, camshaft position, throttle position, lambda, coolant temp, air mass meter), actuators (injectors, ignition coils).
Transmission Manual:
Service, repair, and overhaul of the Getrag 260 5-speed manual transmission, including clutch system, shift mechanism, and gearbox internals.
Transmission Automatic:
Service, repair, and overhaul of the ZF 4HP22 or 4HP24 4-speed automatic transmission, including torque converter, valve body, hydraulic control, and electronic control module.
Drivetrain:
Diagnosis and repair of rear-wheel drive system, including driveshaft, universal joints, differential, and axle shafts.
Suspension:
Front and rear suspension systems (MacPherson struts front, independent trailing arm rear), shock absorbers, springs, control arms, ball joints, bushings, sway bars, and power steering system.
Brakes:
Service and repair of front and rear disc brakes (vented front), hydraulic system, ABS (Anti-lock Braking System) components, brake lines, calipers, master cylinder, and parking brake.
Electrical System:
Comprehensive coverage of 12V electrical system, battery, alternator, starter motor, fuses, relays, wiring diagrams, lighting systems (headlights, taillights, interior), horn, and power accessories.
Body And Chassis:
Body panel repair, door mechanisms, window regulators, sunroof operation, interior trim removal and installation, chassis lubrication, and underbody protection.
Climate Control:
Air conditioning (A/C) system diagnosis and repair, heater core, blower motor, climate control modules, refrigerant handling, and ventilation systems.