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Yamaha DT125 DT125R 1988-2002 Workshop Service Manual Repair

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$133.00
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🏷️ Basic Information Identification Make: Yamaha Model: DT125 Model Variant: DT125R Year Range Covered: 1988-2002 Codes Vin Code Start Year: 1988 Vin Code End Year: 2002 👋 Introduction Market Position Target Audience: Professional technicians and advanced DIY enthusiasts. Historical Context: The DT125R falls into the category of lightweight, off-road capable dual-sport motorcycles, popular for trail riding, light commuting, and general recreational use during its production era. Competitive Analysis Manual Advantage: Comprehensive coverage for an extended model range, instant PDF download. Key Features Delivery Method: Instant Download, no shipping costs or waiting. Content Source: Original Factory Service Manual, containing accurate and complete information. Usability: Printable sections for workshop use, easy to navigate and understand. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual / Repair Manual Language: English Format: PDF Download Page Count Estimated Page Count: Hundreds (typical for comprehensive factory service manuals) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, disassembly, assembly, tuning, lubrication, cooling system. Fuel System: Carburetor tuning and overhaul, fuel tank, fuel lines, fuel pump (if applicable). Transmission: Gearbox disassembly, assembly, inspection, maintenance, oil specifications. Clutch: Clutch operation, adjustment, inspection, replacement. Suspension: Front fork overhaul, rear shock absorber servicing, linkage maintenance. Brakes: Front and rear brake system service, hydraulic components, pad replacement, bleeding. Electrical System: Ignition system, lighting, battery, charging system, wiring diagrams. Cooling System: Air cooling system checks and maintenance. Frame And Bodywork: Frame inspection, body panel removal and installation, seat, handlebars. Wheels And Tires: Wheel bearing service, tire pressure, rim maintenance. Exhaust System: Exhaust pipe and silencer maintenance, repacking. Chassis: Frame integrity checks, steering head bearing maintenance. Procedures Included Routine Maintenance: Periodic maintenance charts, lubrication, chain adjustment, filter replacement. Repair Instructions: Step-by-step repair procedures for all major components. Troubleshooting: Diagnostic information and common problem solutions. Overhaul Procedures: Detailed instructions for complete engine and component rebuilds. Wiring Diagrams: Comprehensive electrical system wiring schematics. Diagnostic Guides: Troubleshooting tables and diagnostic flowcharts for common issues. Technical Depth Depth Level: Professional technician level, suitable for DIY mechanics. 📊 Manual Specifications File Format File Format: PDF Print Quality Printable: Yes Zoom Functionality: Yes Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: Compatible with all versions of Windows & Mac. Requirements Software Requirements: Adobe PDF Reader & WinRAR. ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, single-cylinder, reed-valve induction Displacement: 124cc Bore X Stroke: 56.4 mm x 50.0 mm (typical for this era DT125) Compression Ratio: Approximately 7.1:1 (can vary by specific model/tuning) Performance Horsepower: Approx. 17-20 HP (varies by market and tuning, peak power typically around 7500-8000 RPM) Torque: Approx. 1.5-1.7 kgf-m (around 14-17 Nm) at 6500-7000 RPM Fuel System Carburetor Type: Mikuni VM28SS or similar (specific model may vary slightly) Fuel Type: Unleaded gasoline (minimum 91 RON recommended) Oil Mixture: Pre-mix 2-stroke oil in fuel or Autolube system (check manual for specific ratio/system) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Engine Features Power Valve System: Yamaha Power Valve System (YPVS) for improved low-end torque and top-end power delivery (on many models). 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multi-plate Optional Optional Transmission: N/A Features Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2130 mm Width: Approx. 825 mm Height: Approx. 1180 mm Wheelbase: Approx. 1390 mm Weights Dry Weight: Approx. 110-115 kg (varies slightly by model year) Fuel Tank Capacity: Approx. 10.0 Liters 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle - individual country regulations apply) Active Features Front Brake: Disc brake Rear Brake: Drum brake (some later models may have disc) Passive Features Lighting: Headlight, taillight, brake light, turn signals. 💡 Technology Features Infotainment Infotainment System: N/A (Basic instrumentation: speedometer, odometer, neutral indicator, high-beam indicator). Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual; typically every 2000-3000 km or annually for transmission oil. Spark Plug Replacement: Refer to manual; typically every 3000-5000 km. Air Filter Cleaning: Regular checks, clean/replace every 2000-4000 km depending on usage. Fluid Specifications Transmission Oil: Yamalube Gear Oil 10W-30 or equivalent API GL-4 specification. Brake Fluid: DOT 3 or DOT 4 brake fluid (confirm with manual for specific requirements). Engine Oil Type: 2-stroke engine oil (e.g., Yamalube 2R or equivalent API TC, JASO FD, ISO EGD rated). Known Issues Common Wear Items: Clutch plates, piston rings, exhaust packing, swingarm bushings, kickstart mechanism. Carburetor Tuning: Can be sensitive to altitude and temperature changes; requires periodic adjustment for optimal performance. Power Valve: The mechanical power valve (YPVS on some models) can require cleaning and lubrication to ensure proper operation. 📚 Vehicle History Brand Heritage Yamaha Heritage: Yamaha Motor Corporation is a renowned Japanese manufacturer known for its wide range of motorcycles, marine products, and musical instruments. Established in 1955, Yamaha has a long history of innovation and performance. Model Evolution...
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Type: Motorcycle
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Sku: 56673
Collections: ALL Marine

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Yamaha DT125 DT125R 1988-2002 Workshop Service Manual Repair
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
DT125
Model Variant:
DT125R
Year Range Covered:
1988-2002
Codes
Vin Code Start Year:
1988
Vin Code End Year:
2002
👋 Introduction
Market Position
Target Audience:
Professional technicians and advanced DIY enthusiasts.
Historical Context:
The DT125R falls into the category of lightweight, off-road capable dual-sport motorcycles, popular for trail riding, light commuting, and general recreational use during its production era.
Competitive Analysis
Manual Advantage:
Comprehensive coverage for an extended model range, instant PDF download.
Key Features
Delivery Method:
Instant Download, no shipping costs or waiting.
Content Source:
Original Factory Service Manual, containing accurate and complete information.
Usability:
Printable sections for workshop use, easy to navigate and understand.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual / Repair Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Page Count:
Hundreds (typical for comprehensive factory service manuals)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, disassembly, assembly, tuning, lubrication, cooling system.
Fuel System:
Carburetor tuning and overhaul, fuel tank, fuel lines, fuel pump (if applicable).
Transmission:
Gearbox disassembly, assembly, inspection, maintenance, oil specifications.
Clutch:
Clutch operation, adjustment, inspection, replacement.
Suspension:
Front fork overhaul, rear shock absorber servicing, linkage maintenance.
Brakes:
Front and rear brake system service, hydraulic components, pad replacement, bleeding.
Electrical System:
Ignition system, lighting, battery, charging system, wiring diagrams.
Cooling System:
Air cooling system checks and maintenance.
Frame And Bodywork:
Frame inspection, body panel removal and installation, seat, handlebars.
Wheels And Tires:
Wheel bearing service, tire pressure, rim maintenance.
Exhaust System:
Exhaust pipe and silencer maintenance, repacking.
Chassis:
Frame integrity checks, steering head bearing maintenance.
Procedures Included
Routine Maintenance:
Periodic maintenance charts, lubrication, chain adjustment, filter replacement.
Repair Instructions:
Step-by-step repair procedures for all major components.
Troubleshooting:
Diagnostic information and common problem solutions.
Overhaul Procedures:
Detailed instructions for complete engine and component rebuilds.
Wiring Diagrams:
Comprehensive electrical system wiring schematics.
Diagnostic Guides:
Troubleshooting tables and diagnostic flowcharts for common issues.
Technical Depth
Depth Level:
Professional technician level, suitable for DIY mechanics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printable:
Yes
Zoom Functionality:
Yes
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
Compatible with all versions of Windows & Mac.
Requirements
Software Requirements:
Adobe PDF Reader & WinRAR.
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, single-cylinder, reed-valve induction
Displacement:
124cc
Bore X Stroke:
56.4 mm x 50.0 mm (typical for this era DT125)
Compression Ratio:
Approximately 7.1:1 (can vary by specific model/tuning)
Performance
Horsepower:
Approx. 17-20 HP (varies by market and tuning, peak power typically around 7500-8000 RPM)
Torque:
Approx. 1.5-1.7 kgf-m (around 14-17 Nm) at 6500-7000 RPM
Fuel System
Carburetor Type:
Mikuni VM28SS or similar (specific model may vary slightly)
Fuel Type:
Unleaded gasoline (minimum 91 RON recommended)
Oil Mixture:
Pre-mix 2-stroke oil in fuel or Autolube system (check manual for specific ratio/system)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Engine Features
Power Valve System:
Yamaha Power Valve System (YPVS) for improved low-end torque and top-end power delivery (on many models).
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multi-plate
Optional
Optional Transmission:
N/A
Features
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 2130 mm
Width:
Approx. 825 mm
Height:
Approx. 1180 mm
Wheelbase:
Approx. 1390 mm
Weights
Dry Weight:
Approx. 110-115 kg (varies slightly by model year)
Fuel Tank Capacity:
Approx. 10.0 Liters
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle - individual country regulations apply)
Active Features
Front Brake:
Disc brake
Rear Brake:
Drum brake (some later models may have disc)
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic instrumentation: speedometer, odometer, neutral indicator, high-beam indicator).
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual; typically every 2000-3000 km or annually for transmission oil.
Spark Plug Replacement:
Refer to manual; typically every 3000-5000 km.
Air Filter Cleaning:
Regular checks, clean/replace every 2000-4000 km depending on usage.
Fluid Specifications
Transmission Oil:
Yamalube Gear Oil 10W-30 or equivalent API GL-4 specification.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (confirm with manual for specific requirements).
Engine Oil Type:
2-stroke engine oil (e.g., Yamalube 2R or equivalent API TC, JASO FD, ISO EGD rated).
Known Issues
Common Wear Items:
Clutch plates, piston rings, exhaust packing, swingarm bushings, kickstart mechanism.
Carburetor Tuning:
Can be sensitive to altitude and temperature changes; requires periodic adjustment for optimal performance.
Power Valve:
The mechanical power valve (YPVS on some models) can require cleaning and lubrication to ensure proper operation.
📚 Vehicle History
Brand Heritage
Yamaha Heritage:
Yamaha Motor Corporation is a renowned Japanese manufacturer known for its wide range of motorcycles, marine products, and musical instruments. Established in 1955, Yamaha has a long history of innovation and performance.
Model Evolution
Dt Series Legacy:
The DT series has a long-standing reputation as a robust and capable dual-sport motorcycle, known for its off-road prowess and reliability.
Production
Production Period:
The DT125R was a popular model produced for a significant period, with updates and variations over its lifespan from 1988 to 2002.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The DT125R is recognized for its durability, off-road capability, and accessible performance, making it a popular choice for recreational riding and commuting.
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