1988-2006 Yamaha BLASTER YFS 200 Service Shop Manual
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🏷️ Basic Information Identification Make: Yamaha Model: Blaster YFS 200 Product Name: 1988-2006 Yamaha BLASTER YFS 200 Service Shop Manual PDF Download Codes Model Code General: YFS200 Generation Production Span: 1988-2006 👋 Introduction Market Position Category: Sport ATV / All-Terrain Vehicle Target Demographic: Recreational riders, beginner to intermediate ATV enthusiasts Competitive Analysis Competitors: Honda TRX250R/EX, Suzuki LT250R/LT-Z250, Kawasaki Mojave 250 Key Features Value Proposition: Accessible performance, reliable Yamaha engineering, widespread parts availability Distinguishing Factors: Torquey two-stroke engine, lightweight chassis, user-friendly operation for its class 📋 Manual Details Coverage Areas Primary Focus: Service, Repair, Maintenance, Troubleshooting Target Audience: Dealership Technicians, DIY Mechanics Page Count Estimated Pages: Extensive (Specific count not provided in product info, but typical for comprehensive service manuals) Manual Type Type: Service Shop Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Carburetion, Ignition, Lubrication, Cooling, Exhaust Drivetrain: Transmission, Clutch, Drive Chain, Sprockets, Axles Chassis: Frame, Suspension (Front and Rear), Steering, Wheels, Tires Brakes: Front and Rear Brake Systems (Hydraulic/Mechanical Components, Pads, Rotors/Drums) Electrical: Wiring Harness, Lighting, Battery, Charging System, Ignition System Components, Sensors, Switches Bodywork: Body Panels, Fenders, Seat, Handlebars, Controls Procedures Included Maintenance: Oil Changes, Filter Replacements, Spark Plug Service, Chain Adjustment, Brake Adjustments, Air Filter Cleaning/Replacement, Carburetor Cleaning/Adjustment Troubleshooting: Diagnostic Flowcharts, Symptom-Based Troubleshooting for Mechanical and Electrical Issues Repair: Engine Rebuilds, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis and Replacement Specifications: Torque Specifications, Clearances, Gap Settings, Fluid Capacities Technical Depth Depth: Comprehensive, covering from basic maintenance to full engine and drivetrain rebuilds 📊 Manual Specifications File Format File Type: PDF Searchable: Likely searchable text (typical for professionally created PDFs) Print Quality Printability: Printable for physical use Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Quality: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Type: 2-Stroke, Reed Valve, Liquid-Cooled Displacement: 196 cc (12.0 cu in) Bore X Stroke: 66.0 mm x 57.0 mm (2.60 in x 2.24 in) Compression Ratio: 6.6:1 Carburetion: Mikuni VM26SS (typical, variations may exist) Ignition: CDI (Capacitor Discharge Ignition) Performance Horsepower Approximate: Approx. 17-20 HP (varies by year and tuning) Torque Approximate: Approx. 15-18 lb-ft (varies by year and tuning) Fuel System Fuel Type: Unleaded gasoline (87 octane minimum recommended) Oil Mixture: Pre-mix 2-stroke oil and gasoline (typically 50:1 or 20:1 depending on oil type and manufacturer recommendations) Fuel Tank Capacity: Approx. 2.0 US gallons (7.7 Liters) 🔧 Transmission Standard Type: 5-Speed Manual with Reverse Optional Optional Transmission: N/A (All models utilize the 5-speed manual) Features Drive System: Shaft drive (to rear axle) with manual clutch Gear Ratios: Specific ratios detailed in manual Clutch Type: Wet, multi-plate manual clutch 📐 Dimensions Exterior Length: Approx. 67.1 in (1705 mm) Width: Approx. 44.9 in (1140 mm) Height: Approx. 42.3 in (1075 mm) Wheelbase: Approx. 47.2 in (1200 mm) Weights Dry Weight: Approx. 310 lbs (141 kg) Curb Weight: Approx. 324 lbs (147 kg) Tires Front Tire Size: AT20x7-10 (or similar) Rear Tire Size: AT20x10-9 (or similar) Wheels Wheel Type: Aluminum Alloy or Steel Wheel Bolt Pattern: N/A (typically hub-mounted on ATVs) 🛡️ Safety Features Ratings Atv Safety Considerations: Designed for experienced riders, requires protective gear, operation on suitable terrain only Active Features Braking System: Hydraulic disc front brakes, mechanical drum or hydraulic disc rear brake (varies by year) Passive Features Handlebar Design: Grip-style throttle, standard hand brake levers 💡 Technology Features Infotainment Infotainment Features: N/A (No infotainment features on this model) Driver Assistance Assistance Features: N/A (No driver assistance features on this model) Connectivity Connectivity Features: N/A (No connectivity features on this model) 🔧 Maintenance Service Intervals Engine Oil Change: Every 1000 km or 6 months (refer to manual for exact, includes transmission oil) Spark Plug Service: Every 2000 km or 1 year Air Filter Cleaning: Every 500 km or as needed in dusty conditions Drive Chain Lubrication Adjustment: Every 300 km or as needed Fluid Specifications Engine Oil Type: Yamalube 2-Stroke or equivalent (pre-mix) Transmission Fluid: Yamaha Motorcycle Gear Oil or equivalent (API GL-4, SAE 80W-90) Coolant Type: Yamaha All-Weather Coolant or equivalent (ethylene glycol based) Known Issues Common Wear Items: Clutch plates, wheel bearings, steering stem bearings, brake pads, carburetor jets (due to fuel variations) Two Stroke Specifics: Carburetor tuning, exhaust pipe packing, reed valve wear, proper fuel/oil mixture is critical Electrical Quirks: Stator or CDI unit failure can occur with age; wiring harness integrity should be checked 📚 Vehicle History Brand Heritage Manufacturer: Yamaha Motor Corporation Brand Reputation: Renowned for reliable engines, performance, and innovation in powersports Model Evolution Introduction Year: 1988 Major Updates: Minor cosmetic updates and potential carburetor/jetting changes over production run. Generally consistent mechanical platform. Production Production Continuation: Produced from 1988 to 2006, indicating a long and successful product lifecycle 🏆 Awards & Recognition Recognitions Industry Acclaim: While specific awards for the YFS200...
Stator or CDI unit failure can occur with age; wiring harness integrity should be checked
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation
Brand Reputation:
Renowned for reliable engines, performance, and innovation in powersports
Model Evolution
Introduction Year:
1988
Major Updates:
Minor cosmetic updates and potential carburetor/jetting changes over production run. Generally consistent mechanical platform.
Production
Production Continuation:
Produced from 1988 to 2006, indicating a long and successful product lifecycle
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the YFS200 Blaster aren't widely publicized, it was a highly popular and enduring model in its segment, indicating strong market acceptance and rider satisfaction.
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