🏷️ Basic Information Identification Make: Yamaha Model: 200 Blaster Model Nickname: Blaster Product Type: Service Manual Product Title: 1988-2008 Yamaha 200 Blaster Service Manual 👋 Introduction Market Position Market Segment: Entry-level to intermediate performance sport ATV. Competitive Analysis Key Competitors: Honda TRX250X/EX, Suzuki LT250R/LT-Z250, Kawasaki Mojave 250. Key Features Vehicle Appeal: Known for its playful handling, torquey two-stroke engine, and affordability, making it a popular choice for recreational riders and as a platform for modification. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive front to back, top to bottom coverage. Page Count Estimated Page Count: N/A (Specific page count not provided in product description, but assumed to be extensive given scope). Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF (assumed digital download for modern sales, or printed book) 📖 Manual Coverage Systems Covered Electrical System Coverage: Full electrical system diagnostics, wiring diagrams, component testing, and troubleshooting. Engine Service Coverage: Complete engine service, including disassembly, inspection, assembly, tuning, and internal component specifications. Chassis Coverage: Suspension, steering, brakes, frame, and bodywork repair and adjustment procedures. Drivetrain Coverage: Transmission, clutch, and final drive assembly and service. Procedures Included Maintenance Procedures: Regular maintenance schedules, fluid changes, filter replacements, lubrication points, and inspections. Repair Procedures: Step-by-step repair instructions for all major components and systems. Troubleshooting Procedures: Diagnostic charts and common issue resolution guides. Technical Depth Technical Depth: Detailed technical specifications, torque values, clearances, and rebuild procedures for advanced users and mechanics. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, printable pages with clear diagrams and text. Binding Type Binding Type: N/A (Digital format, or if printed, typically comb-bound or perfect bound) Paper Type Paper Type: N/A (Digital format, or if printed, typically durable paper suitable for workshop use) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled, reed-valve, single-cylinder Displacement: 196cc (approximately) Bore X Stroke: Approx. 66.0 mm x 57.0 mm Compression Ratio: Approx. 7.1:1 (varies slightly by year/model) Performance Horsepower: Approx. 20-25 HP (stock, varies by year) Torque: Approx. 15-18 lb-ft (stock, varies by year) Fuel System Carburetor: Mikuni VM26SS (typical, may vary slightly) Fuel Type: Unleaded gasoline (minimum 87 octane recommended) Fuel Mixture: Pre-mix (50:1 ratio of gasoline to 2-stroke oil for most models) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed manual with manual clutch (foot-shifted) Optional Optional Transmission: N/A (Manual transmission standard across all years) Features Clutch Type: Wet, multi-plate Final Drive: Chain drive 📐 Dimensions Exterior Overall Length: Approx. 68.9 inches (1750 mm) Overall Width: Approx. 41.3 inches (1050 mm) Overall Height: Approx. 40.9 inches (1040 mm) Wheelbase: Approx. 49.2 inches (1250 mm) Weights Dry Weight: Approx. 308 lbs (140 kg) Fuel Capacity: Approx. 2.4 US gallons (9.0 L) Dimensions Ground Clearance: Approx. 4.4 inches (112 mm) 🛡️ Safety Features Ratings Safety Ratings: ATV safety is rider-dependent; emphasis on protective gear and responsible operation. Active Features Front Brake: Hydraulic disc Rear Brake: Hydraulic disc Passive Features Handlebars: Tapered, padded handlebars for control and shock absorption. Footwells: Wide, rugged footwells with integrated heel guards for rider stability. Kill Switch: Handlebar-mounted emergency engine kill switch. 💡 Technology Features Infotainment Infotainment System: N/A (Basic instrument cluster: speedometer, neutral indicator, high-beam indicator). Driver Assistance Driver Assistance Features: N/A (No electronic driver assistance features). Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual; typically every 20-30 operating hours or annually for gearbox oil. Air Filter Cleaning: As needed, depending on operating conditions (frequent cleaning recommended in dusty environments). Spark Plug Replacement: Refer to manual; typically every 100-200 operating hours or annually. Fluid Specifications Engine Oil Type: Yamalube 2-stroke oil or equivalent API-TC, JASO FD certified oil. Gearbox Oil Type: Yamalube Gear Oil, SAE 80 or equivalent API GL-4 gear oil. Coolant Type: Yamaha-specified coolant or a high-quality, permanent type antifreeze (ethylene glycol based) mixed 50/50 with distilled water. Known Issues Common Wear Item 1: Carburetor issues (clogging, jet wear) due to fuel quality and 2-stroke nature. Common Wear Item 2: Clutch wear (friction plates) with heavy use or aggressive riding. Common Wear Item 3: Rear axle bearings and seals, especially if regularly submerged or exposed to dirt/water. Common Wear Item 4: Top-end wear (piston, rings, cylinder) if not properly maintained or if run lean. Common Wear Item 5: Electrical connectors can corrode over time, affecting lighting or ignition. 📚 Vehicle History Brand Heritage Manufacturer Origin: Yamaha Motor Company, Japan. Model Evolution Initial Release Year: 1988 Production End Year: 2008 Major Updates: Minor cosmetic updates and color changes over its 20-year production run. Key mechanicals remained largely consistent. Production Manufacturing Region: Primarily manufactured in Japan and potentially other Yamaha facilities. 🏆 Awards & Recognition Recognitions Industry Recognition: Highly regarded as a fun, accessible, and modifiable sport...