BMW 8 Series (All Models) Complete Workshop Service Repair Manual 1989 1990 1991 1992 1993
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🏷️ Basic Information Identification Make: BMW Model: 8 Series Generation: E31 Codes Chassis Code: E31 Engine Codes Covered: M60B30, M60B40, M70B50 👋 Introduction Market Position Segment: Luxury Grand Tourer (GT) Design Philosophy: Designed as a technologically advanced, high-performance coupe with a focus on comfort and style. Competitive Analysis Key Competitors: Porsche 928, Mercedes-Benz SL-Class, Jaguar XJS Key Features Unique Selling Points: Striking wedge-shaped design, hidden pop-up headlights, V8 and V12 engine options, advanced (for its time) electronics, lightweight materials. 📋 Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Language: English Format: Downloadable PDF Page Count Estimated Page Count: 1000+ 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, assembly, inspection, and repair of all engine components including cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valve train. Engine Management: Diagnosis and repair of DME (Digital Motor Electronics), sensors (crankshaft, camshaft, MAF, O2), actuators (injectors, ignition coils), fuel injection, ignition timing, emissions control systems. Transmission Manual: Repair and overhaul of Getrag 5-speed manual transmissions (S5D 310Z, S5D 320Z), clutch system, shifter mechanism, driveshaft, differential. Transmission Automatic: Diagnosis and repair of ZF 4HP24, 4HP22 EH automatic transmissions, electronic control modules (TCU), torque converter, valve body, solenoids, fluid and filter replacement. Suspension And Steering: Front and rear suspension components (struts, shock absorbers, control arms, ball joints, bushings), power steering system, steering rack, steering column, wheel alignment. Brakes: Front and rear disc brake systems, ABS (Anti-lock Braking System) diagnosis and repair, brake lines, calipers, master cylinder, parking brake. Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting system, power windows, power seats, central locking, horn, fuse boxes, relays, EWS (Electronic Immobilizer System). Body And Chassis: Body panel removal and installation, door mechanisms, hood and trunk operation, glass replacement, interior trim, corrosion prevention. HVAC: Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair, refrigerant system, compressor, evaporator, condenser, blower motor, climate control unit. Procedures Included Scheduled Maintenance: Detailed procedures for oil changes, filter replacements, spark plug changes, coolant flushes, brake fluid changes, transmission fluid changes, differential fluid changes, air filter replacement. Troubleshooting Guides: Diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based troubleshooting. Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems. Rebuilding Instructions: Comprehensive instructions for rebuilding engines, transmissions, and other major mechanical components. Wiring Diagrams: Full set of detailed electrical wiring diagrams for all vehicle systems, color-coded and component-identified. Technical Depth Diagnostic Capabilities: Advanced diagnostics, including sensor data interpretation, actuator testing, and DME programming/coding procedures where applicable. Specifications And Tolerances: Detailed torque specifications, critical clearances, wear limits, and measurement procedures for all mechanical components. Special Tools: Identification and usage of BMW-specific special tools required for various repair and maintenance procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick access to information. Print Quality Image Resolution: High-resolution images, diagrams, and schematics. Binding Type Binding: Not applicable (Downloadable PDF) Paper Type Paper Quality: Not applicable (Downloadable PDF) ⚙️ Engine Specifications Primary Engine Model 840Ci: M60B40 V8 Model 850I: M70B50 V12 Model 840Ci Later: M62B44 V8 (later production years) Performance 840Ci Displacement 840Ci: 4.0 Liters (3982 cc) Horsepower 840Ci: 282 hp @ 5800 rpm Torque 840Ci: 295 lb-ft @ 4500 rpm Performance 850I Displacement 850I: 5.0 Liters (4988 cc) Horsepower 850I: 296 hp @ 5200 rpm Torque 850I: 332 lb-ft @ 3900 rpm Fuel System Injection Type: Multi-point Fuel Injection (Bosch Motronic) 🔧 Transmission Standard 840Ci: 4-speed automatic (4HP-24) 850I: 6-speed manual (Getrag S6S 310Z) Optional 840Ci: 5-speed manual (Getrag S5D 320Z) 850I: 4-speed automatic (4HP-22 EH) Features Electronic Control: Automatic transmissions feature electronic control for smoother shifts and optimized performance. 📐 Dimensions Exterior Length: Approx. 4780 mm (188.2 in) Width: Approx. 1850 mm (72.8 in) Height: Approx. 1370 mm (53.9 in) Wheelbase: Approx. 2630 mm (103.5 in) Weights Curb Weight 840Ci: Approx. 1700-1800 kg (3750-3970 lb) Curb Weight 850I: Approx. 1950-2050 kg (4300-4520 lb) 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data available from this era, but designed with modern safety structures for its time. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional ASC+T (Automatic Stability Control + Traction) on some models Passive Features Airbags: Driver's airbag standard, passenger airbag optional/standard on later models. Seatbelts: Pre-tensioning seatbelts 💡 Technology Features Infotainment Head Unit: BMW Professional RDS cassette player/radio with optional CD changer. Display: Digital odometer, trip computer, and climate control display. Driver Assistance Cruise Control: Electronic cruise control Parking Assistance: Rear parking sensors optional on later models. Connectivity Cellular Integration: Optional early car phone integration. Other Technology Power Features: Power adjustable steering column, power seats with memory, power mirrors, power windows, power-operated pop-up headlights. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000-15,000 miles or annually, depending on driving conditions. Refer to manual for specific recommendations. Spark Plug Replacement: Every...
Designed as a technologically advanced, high-performance coupe with a focus on comfort and style.
Competitive Analysis
Key Competitors:
Porsche 928, Mercedes-Benz SL-Class, Jaguar XJS
Key Features
Unique Selling Points:
Striking wedge-shaped design, hidden pop-up headlights, V8 and V12 engine options, advanced (for its time) electronics, lightweight materials.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Workshop Service Repair Manual
Language:
English
Format:
Downloadable PDF
Page Count
Estimated Page Count:
1000+
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, assembly, inspection, and repair of all engine components including cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valve train.
Engine Management:
Diagnosis and repair of DME (Digital Motor Electronics), sensors (crankshaft, camshaft, MAF, O2), actuators (injectors, ignition coils), fuel injection, ignition timing, emissions control systems.
Transmission Manual:
Repair and overhaul of Getrag 5-speed manual transmissions (S5D 310Z, S5D 320Z), clutch system, shifter mechanism, driveshaft, differential.
Transmission Automatic:
Diagnosis and repair of ZF 4HP24, 4HP22 EH automatic transmissions, electronic control modules (TCU), torque converter, valve body, solenoids, fluid and filter replacement.
Suspension And Steering:
Front and rear suspension components (struts, shock absorbers, control arms, ball joints, bushings), power steering system, steering rack, steering column, wheel alignment.
Brakes:
Front and rear disc brake systems, ABS (Anti-lock Braking System) diagnosis and repair, brake lines, calipers, master cylinder, parking brake.
Electrical System:
Wiring diagrams, battery, alternator, starter motor, lighting system, power windows, power seats, central locking, horn, fuse boxes, relays, EWS (Electronic Immobilizer System).
Body And Chassis:
Body panel removal and installation, door mechanisms, hood and trunk operation, glass replacement, interior trim, corrosion prevention.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair, refrigerant system, compressor, evaporator, condenser, blower motor, climate control unit.