Mitsubishi Galant 1989 1990 1991 1992 1993 Service Repair Manual
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Welcome to the comprehensive service and repair manual for the Mitsubishi Galant, covering model years 1989 through 1993. This mid-size sedan, built on the E30 platform, is known for its aerodynamic styling, comfortable ride, and available advanced engine options, including the robust 4G63 and the smooth 6G72 V6. Designed for families and professionals seeking reliable transportation, the Galant offered a refined driving experience and a spacious interior, positioning it as a strong competitor in its segment. This manual provides in-depth technical knowledge to empower owners and independent repair shops in maintaining and repairing this classic Japanese sedan. This factory service manual, presented in English and available in a searchable digital format, offers over 1000 pages of expert-level information. It meticulously details all major components and systems, including powertrain, chassis, electrical, and bodywork. You will find extensive coverage of routine maintenance tasks, step-by-step repair procedures for disassembly and assembly, and thorough troubleshooting guides for diagnosing and resolving common and uncommon faults. Essential technical specifications, torque values, fluid recommendations, and diagnostic procedures are all included, making this manual an indispensable resource for maintaining the longevity and performance of your Mitsubishi Galant. 🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Covered Years: 1989, 1990, 1991, 1992, 1993 Codes Platform: E30 (E31, E32, E33, E34, E35, E38, E39) 👋 Introduction Market Position Segment: Mid-size sedan Target Audience: Families, professionals seeking reliable transportation Competitive Analysis Key Competitors: Honda Accord, Toyota Camry, Ford Taurus, Chevrolet Lumina, Nissan Maxima. Key Features Distinctive Features: Aerodynamic styling, comfortable ride, advanced (for its time) engine options, spacious interior. Manual Value Proposition: Provides in-depth technical knowledge for maintaining and repairing a classic Japanese sedan, empowering owners and independent repair shops. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair information for the Mitsubishi Galant. Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF, searchable) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, engine management, transmission (manual and automatic), drivetrain components (CV joints, driveshafts). Chassis: Suspension (front and rear), steering system, brake system (hydraulic, ABS if applicable), wheels and tires. Electrical: Complete electrical system diagrams, wiring harnesses, lighting, starting and charging system, instrument cluster, power accessories, body control modules, diagnostic codes. Body: Body construction, exterior panels, doors, windows, interior trim, HVAC system, body sealing, paint and corrosion protection. Procedures Included Maintenance: Routine maintenance tasks, fluid changes, filter replacements, lubrication, scheduled servicing. Repair: Step-by-step repair procedures for all major components and systems, including disassembly, assembly, and adjustments. Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, fault code interpretation. Diagnostics: On-board diagnostics (OBD) information, sensor data interpretation, diagnostic connector locations. Technical Depth Depth: Expert level; suitable for professional technicians and experienced DIY enthusiasts. Covers detailed specifications, torque values, and specialized procedures. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Quality: High-resolution scans/digital creation for clear diagrams and text. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Common: 4G63, 6G72 Engine Type 1: 2.0L Inline-4 SOHC (4G63) Engine Type 2: 2.0L Inline-4 DOHC Turbocharged (4G63T - GSR/GT models) Engine Type 3: 3.0L V6 SOHC (6G72) Performance Hp 2.0L Sohc: Approx. 105-110 hp Hp 2.0L Turbo: Approx. 195 hp Hp 3.0L V6: Approx. 140-145 hp Torque 2.0L Sohc: Approx. 125-130 lb-ft Torque 2.0L Turbo: Approx. 203 lb-ft Torque 3.0L V6: Approx. 170-175 lb-ft Fuel System Fuel Delivery 1: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Required Octane: 87 (or higher, check specific model) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Optional Transmission Type Optional: 4-speed Automatic (with lock-up torque converter) Features Automatic Features: Sport mode, Eco mode (on some variants) Fluid Specs Manual Transmission Fluid: API GL-4, SAE 75W-90 (Consult manual for exact specification and capacity) Automatic Transmission Fluid: Dexron III / Mercon (Consult manual for exact specification and capacity) 📐 Dimensions Exterior Length: Approx. 181-184 inches Width: Approx. 69 inches Height: Approx. 55-56 inches Wheelbase: Approx. 104 inches Weights Curb Weight: Approx. 2800-3300 lbs (varies by trim and engine) 🛡️ Safety Features Ratings NHTSA Ratings: Data for this era is less standardized; focus on specific vehicle inspection. Active Features ABS: Optional on many trims, standard on higher performance models (e.g., GSR) Traction Control: Rare, not a common feature for this generation. Passive Features Airbags: Driver-side airbag standard on later models, optional on earlier ones. Passenger airbag not typically available. Seatbelts: 3-point front and rear seatbelts. 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette player with optional CD player. Basic speaker systems. Climate Control: Manual HVAC controls, optional automatic climate control on higher trims. Driver Assistance Cruise Control: Available on most trims. Power Windows Locks: Available on most trims. Connectivity Aux Input: Not standard;...
Welcome to the comprehensive service and repair manual for the Mitsubishi Galant, covering model years 1989 through 1993. This mid-size sedan, built on the E30 platform, is known for its aerodynamic styling, comfortable ride, and available advanced engine options, including the robust 4G63 and the smooth 6G72 V6. Designed for families and professionals seeking reliable transportation, the Galant offered a refined driving experience and a spacious interior, positioning it as a strong competitor in its segment. This manual provides in-depth technical knowledge to empower owners and independent repair shops in maintaining and repairing this classic Japanese sedan.
This factory service manual, presented in English and available in a searchable digital format, offers over 1000 pages of expert-level information. It meticulously details all major components and systems, including powertrain, chassis, electrical, and bodywork. You will find extensive coverage of routine maintenance tasks, step-by-step repair procedures for disassembly and assembly, and thorough troubleshooting guides for diagnosing and resolving common and uncommon faults. Essential technical specifications, torque values, fluid recommendations, and diagnostic procedures are all included, making this manual an indispensable resource for maintaining the longevity and performance of your Mitsubishi Galant.
Suspension (front and rear), steering system, brake system (hydraulic, ABS if applicable), wheels and tires.
Electrical:
Complete electrical system diagrams, wiring harnesses, lighting, starting and charging system, instrument cluster, power accessories, body control modules, diagnostic codes.
Body:
Body construction, exterior panels, doors, windows, interior trim, HVAC system, body sealing, paint and corrosion protection.
Step-by-step repair procedures for all major components and systems, including disassembly, assembly, and adjustments.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, fault code interpretation.
Diagnostics:
On-board diagnostics (OBD) information, sensor data interpretation, diagnostic connector locations.
Technical Depth
Depth:
Expert level; suitable for professional technicians and experienced DIY enthusiasts. Covers detailed specifications, torque values, and specialized procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Quality:
High-resolution scans/digital creation for clear diagrams and text.
API GL-4, SAE 75W-90 (Consult manual for exact specification and capacity)
Automatic Transmission Fluid:
Dexron III / Mercon (Consult manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
Approx. 181-184 inches
Width:
Approx. 69 inches
Height:
Approx. 55-56 inches
Wheelbase:
Approx. 104 inches
Weights
Curb Weight:
Approx. 2800-3300 lbs (varies by trim and engine)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Data for this era is less standardized; focus on specific vehicle inspection.
Active Features
ABS:
Optional on many trims, standard on higher performance models (e.g., GSR)
Traction Control:
Rare, not a common feature for this generation.
Passive Features
Airbags:
Driver-side airbag standard on later models, optional on earlier ones. Passenger airbag not typically available.
Seatbelts:
3-point front and rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette player with optional CD player. Basic speaker systems.
Climate Control:
Manual HVAC controls, optional automatic climate control on higher trims.
Driver Assistance
Cruise Control:
Available on most trims.
Power Windows Locks:
Available on most trims.
Connectivity
Aux Input:
Not standard; requires aftermarket modification.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, whichever comes first (depending on oil type and driving conditions).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on driving environment.
Spark Plug Replacement:
Every 30,000-60,000 miles (depending on plug type - copper vs. platinum).
Timing Belt Replacement:
Critical for 4G63 engines. Typically every 60,000-90,000 miles or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 recommended (check manual for specific viscosity)
Coolant Type:
Ethylene Glycol based, typically a 50/50 mix with distilled water (e.g., green coolant). Check manual for specific type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 (consult manual).
Power Steering Fluid:
ATF Dexron II/III or specific power steering fluid (consult manual).
Known Issues
Common Problems 1:
Timing belt failure (4G63 engines if not replaced per schedule), minor oil leaks (valve cover gasket, oil pan gasket), radiator leaks, transmission synchro wear (manual transmissions), electrical gremlins (aged wiring/connections), rust (especially in fender wells and rocker panels).
Mitsubishi Motors has a long history of automotive manufacturing, known for innovation and robust engineering, particularly in performance vehicles and SUVs.
Model Evolution
Galant Generations:
The E30 generation (1987-1993) represented a significant styling and engineering update from its predecessors, focusing on aerodynamics and a more refined driving experience. It was the first Galant to be widely sold in North America with a significant presence.
Production
Manufacturing Locations:
Japan
Production Period:
1987-1993 (E30 Generation)
🏆 Awards & Recognition
Recognitions
Awards General:
While specific awards for this exact generation are hard to pinpoint, the Galant was generally well-regarded for its value and engineering in the mid-size sedan segment during its production run.
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