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1989-1993 Mitsubishi Galant Service Repair Manual

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Basic Information Identification Make: Mitsubishi Model: Galant Year: 1989-1993 Codes Chassis Codes: E31A, E32A, E33A, E34A, E35A, E37A, E38A, E39A Engine Codes: 4G37, 4G61, 4G63, 4G63T, 4G64 Introduction Market Position Segment: Compact to Mid-size Sedan/Wagon (depending on specific body style and market). Competitive Analysis Competitors: Honda Accord, Toyota Camry, Nissan Altima, Ford Tempo, Chevrolet Celebrity, Mazda MX-6. Key Features Distinguishing Features: Availability of advanced features for its era, such as 4-Wheel Steering (4WS) on select models, comfortable ride, and sporty handling in performance variants (like the GSR with the 4G63T engine). Value Proposition Manual Value: Provides comprehensive, factory-level repair and maintenance information essential for owners and technicians working on this specific generation of Mitsubishi Galant, covering a wide range of mechanical and electrical systems. Manual Details Coverage Areas Volume 1 Coverage: Chassis & Mechanical (General, Engine, Fuel, Cooling, Intake & Exhaust, Emission Control, Clutch, Manual Transaxle, Automatic Transaxle, Propeller Shaft, Front Axle, Rear Axle, Wheel & Tire, Power Plant Mount, Front Suspension, Active-Electronic Control Suspension, Rear Suspension, Service Brakes, Parking Brakes) Volume 2 Coverage: Body & Electrical (General, Fusible Link & Fuse Location, Inspection Terminal Location, Grounding Location, Diode Location, Junction Block, Centralized Junction, Inspection of Harness Connector, Configuration Diagrams, Circuit Diagrams, Steering, 4 Wheel Steering System (4WS), Body, Exterior, Heater, Air Conditioning & Ventilation, Engine Electrical, Chassis Electrical) Page Count Estimated Page Count: Likely 1500+ pages across both volumes. Specific count not provided, but described as 'most complete'. Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Mechanical Systems: Engine mechanical, fuel delivery, cooling system, intake and exhaust manifolds, emission control systems, clutch operation, manual and automatic transaxles, propeller shaft, front and rear axles, wheels and tires, engine mounts, front and rear suspension (including active-electronic control), service brakes, parking brake system. Electrical Systems: Fuse and fusible link locations, inspection terminal locations, grounding points, diode locations, junction blocks, centralized junctions, harness connector inspections, circuit diagrams, steering system (including 4-Wheel Steering), engine electrical systems, chassis electrical systems. Body Systems: Body construction, exterior components, HVAC (Heater, Air Conditioning, Ventilation) systems. Procedures Included Repair Procedures: Disassembly, assembly, inspection, repair, adjustment, and diagnostic procedures for all covered systems. Maintenance Procedures: Routine maintenance tasks, fluid checks and changes, filter replacements, tune-up procedures. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, electrical schematic analysis. Technical Depth Depth: Comprehensive, covering from basic maintenance to in-depth mechanical and electrical repairs, including engine rebuilds and electronic system diagnostics. Manual Specifications File Format Format: PDF Print Quality Printability: All pages are printable. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Accessibility Compatibility: All Versions of Windows, Mac, and Linux. Software Requirements Software: Adobe PDF Reader, WinZip (or equivalent unzipping utility). Engine Specifications Primary Engine Engine Options: 4G37 1.8L (SOHC), 4G61 1.8L (DOHC MPI), 4G63 2.0L (DOHC MPI), 4G63T 2.0L Turbocharged (DOHC MPI), 4G64 2.4L (SOHC MPI). Performance Horsepower Range: Approximately 90 HP (4G37) to 195 HP (4G63T GSR). Torque Range: Approximately 100 lb-ft (4G37) to 203 lb-ft (4G63T GSR). Fuel System Injection Type: Electronic Fuel Injection (EFI) or Multi-Point Injection (MPI) across most variants. Engine Management Ignition System: Electronic Ignition (EI) with distributor or distributorless ignition systems (DIS) on later models/variants. Cooling System Coolant Type: Typically Ethylene Glycol based antifreeze (e.g., Green). Refer to manual for specific Mopar coolant type if applicable or manufacturer recommendation. Transmission Standard Manual Transmission: 5-speed manual transaxle standard on many models. Optional Automatic Transmission: 3-speed or 4-speed automatic transaxle available. Features Transmission Fluid Type: ATF SP-II or equivalent for automatics. Manual transaxle fluid API GL-4 or GL-5 SAE 75W-90. (Verify with manual). All Wheel Drive: Available on certain trim levels (e.g., AWD variants). Dimensions Exterior Wheelbase: Approximately 100.4 inches (2550 mm). Length: Approximately 177.4 inches (4505 mm). Width: Approximately 69.1 inches (1755 mm). Height: Approximately 55.7 inches (1415 mm). Weights Curb Weight: Varies by model and equipment, typically 2800-3400 lbs (1270-1542 kg). Wheel Bolt Pattern: 4x114.3 mm (4x4.5 inches). Wheels And Tires Typical Tire Sizes: 185/70R14, 195/60R15, 205/55R15 (Specific sizes vary by trim and market). Safety Features Ratings NHTSA Ratings: NHTSA crash test data for this specific generation may be limited. Refer to contemporary automotive reviews for independent assessments. Active Features Braking System: Front: Ventilated Disc Brakes. Rear: Disc or Drum Brakes depending on model and year. ABS available on some higher trims. Steering System: Power-assisted rack and pinion steering. Optional 4-Wheel Steering (4WS) system. Passive Features Airbags: Driver-side airbag became standard or optional during this period, availability varies by market and trim level. Passenger airbag not commonly equipped in early models. Seat Belts: Standard three-point seat belts. Technology Features Infotainment Audio System: Factory AM/FM/Cassette stereo systems, with CD players becoming available on higher trims or as aftermarket options. Driver Assistance ABS: Anti-lock Braking System (ABS) available as an option on...
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1989-1993 Mitsubishi Galant Service Repair Manual
Basic Information
Identification
Make: Mitsubishi
Model: Galant
Year: 1989-1993
Codes
Chassis Codes: E31A, E32A, E33A, E34A, E35A, E37A, E38A, E39A
Engine Codes: 4G37, 4G61, 4G63, 4G63T, 4G64
Introduction
Market Position
Segment: Compact to Mid-size Sedan/Wagon (depending on specific body style and market).
Competitive Analysis
Competitors: Honda Accord, Toyota Camry, Nissan Altima, Ford Tempo, Chevrolet Celebrity, Mazda MX-6.
Key Features
Distinguishing Features: Availability of advanced features for its era, such as 4-Wheel Steering (4WS) on select models, comfortable ride, and sporty handling in performance variants (like the GSR with the 4G63T engine).
Value Proposition
Manual Value: Provides comprehensive, factory-level repair and maintenance information essential for owners and technicians working on this specific generation of Mitsubishi Galant, covering a wide range of mechanical and electrical systems.
Manual Details
Coverage Areas
Volume 1 Coverage: Chassis & Mechanical (General, Engine, Fuel, Cooling, Intake & Exhaust, Emission Control, Clutch, Manual Transaxle, Automatic Transaxle, Propeller Shaft, Front Axle, Rear Axle, Wheel & Tire, Power Plant Mount, Front Suspension, Active-Electronic Control Suspension, Rear Suspension, Service Brakes, Parking Brakes)
Volume 2 Coverage: Body & Electrical (General, Fusible Link & Fuse Location, Inspection Terminal Location, Grounding Location, Diode Location, Junction Block, Centralized Junction, Inspection of Harness Connector, Configuration Diagrams, Circuit Diagrams, Steering, 4 Wheel Steering System (4WS), Body, Exterior, Heater, Air Conditioning & Ventilation, Engine Electrical, Chassis Electrical)
Page Count
Estimated Page Count: Likely 1500+ pages across both volumes. Specific count not provided, but described as 'most complete'.
Manual Type
Type: Factory Service Manual / Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Mechanical Systems: Engine mechanical, fuel delivery, cooling system, intake and exhaust manifolds, emission control systems, clutch operation, manual and automatic transaxles, propeller shaft, front and rear axles, wheels and tires, engine mounts, front and rear suspension (including active-electronic control), service brakes, parking brake system.
Electrical Systems: Fuse and fusible link locations, inspection terminal locations, grounding points, diode locations, junction blocks, centralized junctions, harness connector inspections, circuit diagrams, steering system (including 4-Wheel Steering), engine electrical systems, chassis electrical systems.
Body Systems: Body construction, exterior components, HVAC (Heater, Air Conditioning, Ventilation) systems.
Procedures Included
Repair Procedures: Disassembly, assembly, inspection, repair, adjustment, and diagnostic procedures for all covered systems.
Maintenance Procedures: Routine maintenance tasks, fluid checks and changes, filter replacements, tune-up procedures.
Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, electrical schematic analysis.
Technical Depth
Depth: Comprehensive, covering from basic maintenance to in-depth mechanical and electrical repairs, including engine rebuilds and electronic system diagnostics.
Manual Specifications
File Format
Format: PDF
Print Quality
Printability: All pages are printable.
Binding Type
Binding: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Accessibility
Compatibility: All Versions of Windows, Mac, and Linux.
Software Requirements
Software: Adobe PDF Reader, WinZip (or equivalent unzipping utility).
Engine Specifications
Primary Engine
Engine Options: 4G37 1.8L (SOHC), 4G61 1.8L (DOHC MPI), 4G63 2.0L (DOHC MPI), 4G63T 2.0L Turbocharged (DOHC MPI), 4G64 2.4L (SOHC MPI).
Performance
Horsepower Range: Approximately 90 HP (4G37) to 195 HP (4G63T GSR).
Torque Range: Approximately 100 lb-ft (4G37) to 203 lb-ft (4G63T GSR).
Fuel System
Injection Type: Electronic Fuel Injection (EFI) or Multi-Point Injection (MPI) across most variants.
Engine Management
Ignition System: Electronic Ignition (EI) with distributor or distributorless ignition systems (DIS) on later models/variants.
Cooling System
Coolant Type: Typically Ethylene Glycol based antifreeze (e.g., Green). Refer to manual for specific Mopar coolant type if applicable or manufacturer recommendation.
Transmission
Standard
Manual Transmission: 5-speed manual transaxle standard on many models.
Optional
Automatic Transmission: 3-speed or 4-speed automatic transaxle available.
Features
Transmission Fluid Type: ATF SP-II or equivalent for automatics. Manual transaxle fluid API GL-4 or GL-5 SAE 75W-90. (Verify with manual).
All Wheel Drive: Available on certain trim levels (e.g., AWD variants).
Dimensions
Exterior
Wheelbase: Approximately 100.4 inches (2550 mm).
Length: Approximately 177.4 inches (4505 mm).
Width: Approximately 69.1 inches (1755 mm).
Height: Approximately 55.7 inches (1415 mm).
Weights
Curb Weight: Varies by model and equipment, typically 2800-3400 lbs (1270-1542 kg).
Wheel Bolt Pattern: 4x114.3 mm (4x4.5 inches).
Wheels And Tires
Typical Tire Sizes: 185/70R14, 195/60R15, 205/55R15 (Specific sizes vary by trim and market).
Safety Features
Ratings
NHTSA Ratings: NHTSA crash test data for this specific generation may be limited. Refer to contemporary automotive reviews for independent assessments.
Active Features
Braking System: Front: Ventilated Disc Brakes. Rear: Disc or Drum Brakes depending on model and year. ABS available on some higher trims.
Steering System: Power-assisted rack and pinion steering. Optional 4-Wheel Steering (4WS) system.
Passive Features
Airbags: Driver-side airbag became standard or optional during this period, availability varies by market and trim level. Passenger airbag not commonly equipped in early models.
Seat Belts: Standard three-point seat belts.
Technology Features
Infotainment
Audio System: Factory AM/FM/Cassette stereo systems, with CD players becoming available on higher trims or as aftermarket options.
Driver Assistance
ABS: Anti-lock Braking System (ABS) available as an option on many models, particularly higher trims and performance variants.
4Ws: Available on select models, the 4-Wheel Steering system enhances maneuverability at low speeds and stability at high speeds.
Connectivity
Cruise Control: Available on most models, standard on higher trim levels.
Maintenance
Service Intervals
Oil Change Interval: Typically every 3,000-5,000 miles or 6 months, depending on driving conditions. Refer to manual for exact specification.
Spark Plug Replacement: Intervals vary by plug type (copper, platinum). Generally 30,000 miles for copper, 60,000+ for platinum. Refer to manual for specific recommendations.
Timing Belt Replacement: Crucial for interference engines (e.g., 4G63/4G64). Typically recommended every 60,000 miles or 5 years. Refer to manual for specific engine code.
Fluid Specifications
Engine Oil Capacity: 4.5 - 5.0 quarts (4.3 - 4.7 Liters) with filter. Specific viscosity: 5W-30 or 10W-30 depending on climate. Consult manual.
Coolant Capacity: Approximately 6.5 - 7.5 quarts (6.2 - 7.1 Liters). Use 50/50 mix of antifreeze and distilled water.
Brake Fluid Type: DOT 3 or DOT 4. Consult manual for specific recommendation.
Power Steering Fluid: Dexron II ATF or equivalent. Consult manual.
Known Issues
Common Problems: Timing belt failure on interference engines (4G63/4G64), radiator leaks, head gasket issues (less common but possible), minor electrical gremlins common in older vehicles, ABS sensor issues on equipped models.
Maintenance Recommendations: Regular replacement of timing belt and water pump is critical. Inspect vacuum lines for degradation. Service HVAC system regularly.
Vehicle History
Brand Heritage
Mitsubishi Motors: Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a long history of producing reliable and technologically advanced vehicles.
Model Evolution
Galant Generations: This manual covers the fourth generation (1987-1992 in Japan, extended to 1993 in some markets) of the Mitsubishi Galant, known for its sleek design and improved aerodynamics.
Production
Manufacturing Locations: Primarily manufactured in Japan, with potential assembly in other global locations.
Sales Figures
Sales Performance: The Galant was a significant model for Mitsubishi in the late 80s and early 90s, competing in the popular mid-size segment.
Awards & Recognition
Recognitions
Automotive Press: The Galant was generally well-received by automotive press for its styling, handling, and value. Specific awards may include 'Import Car of the Year' from various publications.
Industry Ratings: Contemporary reviews often praised its comfortable ride and the sporty nature of the GSR models.
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