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1990-1994 Volkswagen Corrado (incl. G60 VR6 and SLC) Workshop Repair Service Manual Best

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🏷️ Basic Information Identification Make: Volkswagen Model: Corrado Model Years Covered: 1990, 1991, 1992, 1993, 1994 Trim Levels And Variants Covered: G60, VR6, SLC Codes Chassis Codes: 53i (for G60), 509 (for VR6/SLC) 👋 Introduction Market Position Positioning: The Volkswagen Corrado was positioned as a sporty, stylish, and premium compact coupe, targeting enthusiasts seeking performance and distinctive design. Competitive Analysis Competitors: Competed with vehicles such as the Toyota MR2, Mazda RX-7, Honda Prelude, and Ford Probe during its production run. Key Features Defining Attributes: Unique 'cab-forward' design, active rear spoiler, sophisticated chassis and suspension for its era, and iconic engine options (G60 supercharged and VR6). 📋 Manual Details Coverage Areas Primary Coverage Areas: Engine Mechanical, Engine Lubrication, Engine Cooling, Engine Control, Fuel System, Exhaust System, Clutch, Manual Transaxle, Automatic Transaxle, Front Axle, Rear Axle, Front Suspension, Rear Suspension, Road Wheels & Tires, Brake System, Parking Brake System, Brake Control System, Power Steering System, Steering System, Seat Belts, Supplemental Restraint System (SRS), Body, Lock & Security System, Glasses, Window System & Mirrors, Roof, Exterior & Interior, Instrumental Panel, Seats, Air Conditioner System, Wiring Diagrams, Starting & Charging System, Lighting System, Driver Information System, Wiper, Washer & Horn, Body Control System, LAN System, Audio Visual, Navigation & Telephone System, Auto Cruise Control System, Power Supply, Ground & Circuit Elements, Maintenance, Alphabetical Index Page Count Estimated Page Count: Varies by specific edition, typically 2000-3000+ pages for comprehensive coverage. Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Covered Systems: All major mechanical, electrical, and body systems of the 1990-1994 Volkswagen Corrado, including specialized systems for G60 (supercharged) and VR6 (V6) engines. Procedures Included Included Procedures: Detailed diagnostic and repair procedures for all aspects of vehicle maintenance, troubleshooting, repair, and rebuilding. This includes engine overhaul, transmission servicing, suspension and brake component replacement, electrical system diagnostics, climate control repair, and bodywork. Technical Depth Depth: Comprehensive, covering everything from basic scheduled maintenance to advanced diagnostic procedures and complete component rebuilds. Includes factory-level technical information. 📊 Manual Specifications File Format File Type: PDF Print Quality Print Usability: High quality, designed for easy viewing and printing of complete repair procedures. Supports professional printing. Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) Compatibility Operating Systems: All versions of Windows, Mac, and Linux ⚙️ Engine Specifications Primary Engine G60 Engine: 1.8L (1781cc) 16-valve DOHC Inline-4, Supercharged (G-Lader) G60 Performance: 158 hp (118 kW) @ 5800 rpm, 166 lb-ft (225 Nm) @ 4000 rpm G60 Fuel System: Bosch Digifant Fuel Injection Vr6 Engine: 2.8L (2791cc) 12-valve SOHC VR6 (Narrow-Angle V6) Vr6 Performance: 178 hp (133 kW) @ 5800 rpm, 181 lb-ft (245 Nm) @ 4200 rpm (US Spec) Vr6 Fuel System: Bosch Motronic Fuel Injection Slc Engine: 2.8L (2791cc) 12-valve SOHC VR6 (Narrow-Angle V6) - US Market designation for VR6 model. Engine Mechanical G60 Supercharger Details: G-Lader (scroll-type supercharger), requires specific maintenance and oil. Vr6 Engine Layout: Unique narrow-angle VR6 configuration, offering V6 power in a more compact package than traditional V-engines. 🔧 Transmission Standard G60 Standard Transmission: 5-speed Manual Vr6 Standard Transmission: 5-speed Manual Optional G60 Optional Transmission: 4-speed Automatic Vr6 Optional Transmission: 4-speed Automatic (later models) Features Drivetrain: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Wheelbase: 2,446 mm (96.3 in) Length: 4,046 mm (159.3 in) Width: 1,685 mm (66.3 in) Height: 1,325 mm (52.2 in) Weights Curb Weight G60: Approx. 1,280 kg (2,822 lbs) Curb Weight Vr6: Approx. 1,350 kg (2,976 lbs) 🛡️ Safety Features Ratings Us NHTSA Crash Tests: Specific ratings vary by year and testing protocols, but generally provided good occupant protection for its era. Active Features Active Safety: Anti-lock Braking System (ABS) standard on most models, particularly VR6 and later G60. Passive Features Passive Safety: Driver and passenger airbags (optional on early models, standard later), reinforced safety cell, front and rear crumple zones. Seat Belts: Three-point inertia-reel seat belts front and rear. 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette stereo with optional CD player. Speaker configurations varied by trim. Driver Assistance Cruise Control: Available as an option on most models, providing automated speed control. Connectivity Gauges And Displays: Comprehensive instrument cluster including tachometer, speedometer, fuel gauge, coolant temperature, oil pressure (VR6), and often an oil temperature gauge. Body Control System Active Spoiler: Electrically deployed rear spoiler that automatically raises at speeds above approximately 75 mph (120 km/h) for improved aerodynamics and stability. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type. Refer to manual for exact intervals. Timing Belt Replacement: Critical for VR6 and G60 engines. Interval typically 60,000-80,000 miles (96,000-128,000 km). Failure can cause severe engine damage. Fluid Specifications Engine Oil G60: Refer to manual for specific viscosity (e.g., 5W-40 or 10W-40) and API service...
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1990-1994 Volkswagen Corrado (incl. G60 VR6 and SLC) Workshop Repair Service Manual Best
🏷️ Basic Information
Identification
Make:
Volkswagen
Model:
Corrado
Model Years Covered:
1990, 1991, 1992, 1993, 1994
Trim Levels And Variants Covered:
G60, VR6, SLC
Codes
Chassis Codes:
53i (for G60), 509 (for VR6/SLC)
👋 Introduction
Market Position
Positioning:
The Volkswagen Corrado was positioned as a sporty, stylish, and premium compact coupe, targeting enthusiasts seeking performance and distinctive design.
Competitive Analysis
Competitors:
Competed with vehicles such as the Toyota MR2, Mazda RX-7, Honda Prelude, and Ford Probe during its production run.
Key Features
Defining Attributes:
Unique 'cab-forward' design, active rear spoiler, sophisticated chassis and suspension for its era, and iconic engine options (G60 supercharged and VR6).
📋 Manual Details
Coverage Areas
Primary Coverage Areas:
Engine Mechanical, Engine Lubrication, Engine Cooling, Engine Control, Fuel System, Exhaust System, Clutch, Manual Transaxle, Automatic Transaxle, Front Axle, Rear Axle, Front Suspension, Rear Suspension, Road Wheels & Tires, Brake System, Parking Brake System, Brake Control System, Power Steering System, Steering System, Seat Belts, Supplemental Restraint System (SRS), Body, Lock & Security System, Glasses, Window System & Mirrors, Roof, Exterior & Interior, Instrumental Panel, Seats, Air Conditioner System, Wiring Diagrams, Starting & Charging System, Lighting System, Driver Information System, Wiper, Washer & Horn, Body Control System, LAN System, Audio Visual, Navigation & Telephone System, Auto Cruise Control System, Power Supply, Ground & Circuit Elements, Maintenance, Alphabetical Index
Page Count
Estimated Page Count:
Varies by specific edition, typically 2000-3000+ pages for comprehensive coverage.
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Covered Systems:
All major mechanical, electrical, and body systems of the 1990-1994 Volkswagen Corrado, including specialized systems for G60 (supercharged) and VR6 (V6) engines.
Procedures Included
Included Procedures:
Detailed diagnostic and repair procedures for all aspects of vehicle maintenance, troubleshooting, repair, and rebuilding. This includes engine overhaul, transmission servicing, suspension and brake component replacement, electrical system diagnostics, climate control repair, and bodywork.
Technical Depth
Depth:
Comprehensive, covering everything from basic scheduled maintenance to advanced diagnostic procedures and complete component rebuilds. Includes factory-level technical information.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Print Usability:
High quality, designed for easy viewing and printing of complete repair procedures. Supports professional printing.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
Compatibility
Operating Systems:
All versions of Windows, Mac, and Linux
⚙️ Engine Specifications
Primary Engine
G60 Engine:
1.8L (1781cc) 16-valve DOHC Inline-4, Supercharged (G-Lader)
G60 Performance:
158 hp (118 kW) @ 5800 rpm, 166 lb-ft (225 Nm) @ 4000 rpm
G60 Fuel System:
Bosch Digifant Fuel Injection
Vr6 Engine:
2.8L (2791cc) 12-valve SOHC VR6 (Narrow-Angle V6)
Vr6 Performance:
178 hp (133 kW) @ 5800 rpm, 181 lb-ft (245 Nm) @ 4200 rpm (US Spec)
Vr6 Fuel System:
Bosch Motronic Fuel Injection
Slc Engine:
2.8L (2791cc) 12-valve SOHC VR6 (Narrow-Angle V6) - US Market designation for VR6 model.
Engine Mechanical
G60 Supercharger Details:
G-Lader (scroll-type supercharger), requires specific maintenance and oil.
Vr6 Engine Layout:
Unique narrow-angle VR6 configuration, offering V6 power in a more compact package than traditional V-engines.
🔧 Transmission
Standard
G60 Standard Transmission:
5-speed Manual
Vr6 Standard Transmission:
5-speed Manual
Optional
G60 Optional Transmission:
4-speed Automatic
Vr6 Optional Transmission:
4-speed Automatic (later models)
Features
Drivetrain:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Wheelbase:
2,446 mm (96.3 in)
Length:
4,046 mm (159.3 in)
Width:
1,685 mm (66.3 in)
Height:
1,325 mm (52.2 in)
Weights
Curb Weight G60:
Approx. 1,280 kg (2,822 lbs)
Curb Weight Vr6:
Approx. 1,350 kg (2,976 lbs)
🛡️ Safety Features
Ratings
Us NHTSA Crash Tests:
Specific ratings vary by year and testing protocols, but generally provided good occupant protection for its era.
Active Features
Active Safety:
Anti-lock Braking System (ABS) standard on most models, particularly VR6 and later G60.
Passive Features
Passive Safety:
Driver and passenger airbags (optional on early models, standard later), reinforced safety cell, front and rear crumple zones.
Seat Belts:
Three-point inertia-reel seat belts front and rear.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette stereo with optional CD player. Speaker configurations varied by trim.
Driver Assistance
Cruise Control:
Available as an option on most models, providing automated speed control.
Connectivity
Gauges And Displays:
Comprehensive instrument cluster including tachometer, speedometer, fuel gauge, coolant temperature, oil pressure (VR6), and often an oil temperature gauge.
Body Control System
Active Spoiler:
Electrically deployed rear spoiler that automatically raises at speeds above approximately 75 mph (120 km/h) for improved aerodynamics and stability.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type. Refer to manual for exact intervals.
Timing Belt Replacement:
Critical for VR6 and G60 engines. Interval typically 60,000-80,000 miles (96,000-128,000 km). Failure can cause severe engine damage.
Fluid Specifications
Engine Oil G60:
Refer to manual for specific viscosity (e.g., 5W-40 or 10W-40) and API service classification. Use of synthetic oil recommended.
Engine Oil Vr6:
Refer to manual for specific viscosity (e.g., 5W-40 or 10W-40) and API service classification. Use of synthetic oil recommended.
Coolant:
G11 (blue) or G12 (pink) coolant, mixed with distilled water. Check manual for specific type and capacity.
Transmission Fluid Manual:
Gear oil, typically GL-4 specification. Check manual for specific viscosity (e.g., 75W-90).
Transmission Fluid Automatic:
ATF fluid, refer to manual for specific type (e.g., G 052 162 A2 or equivalent).
Known Issues
Common Problems:
G60: G-Lader reliability, intercooler system leaks, exhaust manifold cracks. VR6: Engine mounts, vacuum leaks, oil leaks, ignition coil failures. General: Electrical gremlins, window regulator failures, sunroof drain blockages, ABS sensor issues, corrosion.
G60 Specific Maintenance:
Regular G-Lader oil changes (every 30,000 miles) and inspection for wear are crucial. Supercharger belt and tensioner replacement.
📚 Vehicle History
Brand Heritage
Volkswagen Heritage:
Volkswagen has a long history of producing well-engineered and popular cars, known for reliability and practicality, with the Corrado representing a move into more niche sports coupe territory.
Model Evolution
Corrado Development:
Developed from the Golf platform, the Corrado aimed to offer a more stylish and driver-focused alternative, evolving from the Scirocco lineage.
Production
Production Period:
1988-1995 (Global), 1990-1994 (North American market covered by this manual)
Manufacturing Location:
Osnabrück, Germany (by Karmann)
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
Frequently cited in 'best sports cars' or 'coolest cars of the 90s' lists for its unique styling and performance.
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