Asia Rocsta Complete Workshop Service Repair Manual 1990 1991 1992 1993 1994 1995 1996 1997
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🏷️ Basic Information Identification Make: Asia Motors Model: Rocsta Product Type: Workshop Service Repair Manual Generation Covered Years: 1990-1997 Codes Platform Code: Y-Platform (based on Jeep CJ) 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and owners seeking to maintain and repair their Asia Rocsta. Competitive Analysis Value Proposition: Provides substantial cost savings by enabling owners to perform their own repairs and maintenance. Key Features Ease Of Use: Features easy-to-follow step-by-step instructions and illustrative pictures for all repair and service jobs. Lifetime Access: Once downloaded, the manual is yours to keep permanently. Customer Assurance: Customer Satisfaction Guaranteed. 📋 Manual Details Coverage Areas General Coverage: All Models/Engines/Trim/Transmissions Types Covered Model Variants: All trim levels, body styles (soft-top, hard-top), and drivetrain configurations (2WD/4WD). Page Count Estimated Page Count: Extensive (covering A-Z procedures) Manual Type Manual Format: Downloadable Digital Manual Language Language: English Format File Format: PDF (Requires Adobe Reader) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Transmission, Drivetrain Chassis: Suspension System, Steering System, Brake System, Wheels and Tires Electrical: Battery, Charging System, Starting System, Lighting System, Instrumentation, Wiring Diagrams, Audio System Body: Body Panels, Doors, Windows, Seats, Interior Trim, Exterior Trim, Chassis and Frame HVAC: Heating, Ventilation, and Air Conditioning (if equipped). Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Top-ups, Lubrication Repair: Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension Component Replacement, Electrical Component Diagnosis and Repair, Body Panel Repair Troubleshooting: Diagnostic Procedures for Common Issues, Symptom-Based Troubleshooting Guides Specifications: Torque Specifications, Tightening Sequences, Clearances, Tolerances, Fluid Capacities Alignment: Wheel alignment specifications and procedures. Technical Depth Diagnostic Capabilities: Comprehensive diagnostic procedures for all major systems, including detailed wiring diagrams and troubleshooting charts. Rebuild Procedures: Detailed step-by-step instructions for engine, transmission, and differential rebuilds. Component Replacement: In-depth guides for replacing all wear items and major components. 📊 Manual Specifications File Format Readability: High-quality, clear text and images, optimized for readability on various devices. Searchability: Likely includes searchable text, allowing for quick keyword searches within the document. Print Quality Printability: Fully printable, allowing users to print individual pages, chapters, or the entire manual. Binding Type Digital Access: Instant email delivery upon payment confirmation. Paper Type Device Compatibility: Compatible with PC, MAC, tablets, and mobile phones. ⚙️ Engine Specifications Primary Engine Engine Options: Likely offered with a range of gasoline engines, commonly 1.8L and 2.0L inline-4 units (e.g., Mitsubishi 4G93 or similar). Diesel options may also exist. Performance Typical Power Output: Approx. 80-100 HP (depending on engine variant) Typical Torque Output: Approx. 130-160 Nm (depending on engine variant) Fuel System Fuel Delivery: Typically electronic fuel injection (EFI). Ignition System: Electronic ignition system. Engine Variants Engine Codes: Specific engine codes would be detailed within the manual, likely alphanumeric designations. Engine Capacity: Commonly 1.8L and 2.0L displacements. 🔧 Transmission Standard Standard Transmission Type: 5-speed manual transmission. Optional Optional Transmission Type: Likely offered with a 4-speed automatic transmission. Features Drivetrain: Part-time 4WD (Four-Wheel Drive) system, often with selectable 2WD/4WD modes and a transfer case. 📐 Dimensions Exterior Body Styles: Primarily a two-door convertible soft-top or hard-top utility vehicle. Wheelbase: Approx. 2,350 mm (92.5 inches) Overall Length: Approx. 3,740 mm (147.2 inches) Overall Width: Approx. 1,660 mm (65.4 inches) Overall Height: Approx. 1,760 mm (69.3 inches) with hardtop Weights Curb Weight: Approx. 1,300 - 1,500 kg (2,866 - 3,307 lbs), depending on configuration. 🛡️ Safety Features Ratings Crash Test Data: Limited public crash test data available for this specific model and era. The manual will provide safety system component information. Active Features Braking System: Front disc brakes, rear drum brakes. Passive Features Body Structure: Robust chassis and body construction typical of utility vehicles of the era. Seat Belts: Front and rear seat belt systems. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player. Optional CD player in later models. Driver Assistance ABS: Anti-lock Braking System (ABS) may have been an optional feature on higher trims or later models. Connectivity Navigation: No integrated navigation systems for this period. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 km (3,000 - 4,500 miles) or 6 months, whichever comes first (refer to manual for specific engine). Transmission Fluid Change: Recommended every 40,000 - 60,000 km (25,000 - 37,000 miles). Fluid Specifications Engine Oil Type: API SG/SH or higher, SAE 10W-30 or 10W-40 viscosity (check manual for exact specification). Coolant Type: Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Transmission Fluid Type Manual: API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil. Transmission Fluid Type Automatic: Dexron III or equivalent automatic transmission fluid (ATF). Known Issues Common Wear Items: Clutch wear, suspension bushings, exhaust system corrosion, brake component wear, rust on body panels, especially in common areas like wheel arches...
Comprehensive diagnostic procedures for all major systems, including detailed wiring diagrams and troubleshooting charts.
Rebuild Procedures:
Detailed step-by-step instructions for engine, transmission, and differential rebuilds.
Component Replacement:
In-depth guides for replacing all wear items and major components.
📊 Manual Specifications
File Format
Readability:
High-quality, clear text and images, optimized for readability on various devices.
Searchability:
Likely includes searchable text, allowing for quick keyword searches within the document.
Print Quality
Printability:
Fully printable, allowing users to print individual pages, chapters, or the entire manual.
Binding Type
Digital Access:
Instant email delivery upon payment confirmation.
Paper Type
Device Compatibility:
Compatible with PC, MAC, tablets, and mobile phones.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely offered with a range of gasoline engines, commonly 1.8L and 2.0L inline-4 units (e.g., Mitsubishi 4G93 or similar). Diesel options may also exist.
Performance
Typical Power Output:
Approx. 80-100 HP (depending on engine variant)
Typical Torque Output:
Approx. 130-160 Nm (depending on engine variant)
Fuel System
Fuel Delivery:
Typically electronic fuel injection (EFI).
Ignition System:
Electronic ignition system.
Engine Variants
Engine Codes:
Specific engine codes would be detailed within the manual, likely alphanumeric designations.
Engine Capacity:
Commonly 1.8L and 2.0L displacements.
🔧 Transmission
Standard
Standard Transmission Type:
5-speed manual transmission.
Optional
Optional Transmission Type:
Likely offered with a 4-speed automatic transmission.
Features
Drivetrain:
Part-time 4WD (Four-Wheel Drive) system, often with selectable 2WD/4WD modes and a transfer case.
📐 Dimensions
Exterior
Body Styles:
Primarily a two-door convertible soft-top or hard-top utility vehicle.
Wheelbase:
Approx. 2,350 mm (92.5 inches)
Overall Length:
Approx. 3,740 mm (147.2 inches)
Overall Width:
Approx. 1,660 mm (65.4 inches)
Overall Height:
Approx. 1,760 mm (69.3 inches) with hardtop
Weights
Curb Weight:
Approx. 1,300 - 1,500 kg (2,866 - 3,307 lbs), depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public crash test data available for this specific model and era. The manual will provide safety system component information.
Active Features
Braking System:
Front disc brakes, rear drum brakes.
Passive Features
Body Structure:
Robust chassis and body construction typical of utility vehicles of the era.
Seat Belts:
Front and rear seat belt systems.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player. Optional CD player in later models.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) may have been an optional feature on higher trims or later models.
Connectivity
Navigation:
No integrated navigation systems for this period.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 km (3,000 - 4,500 miles) or 6 months, whichever comes first (refer to manual for specific engine).
Transmission Fluid Change:
Recommended every 40,000 - 60,000 km (25,000 - 37,000 miles).
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 viscosity (check manual for exact specification).
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Type Manual:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Type Automatic:
Dexron III or equivalent automatic transmission fluid (ATF).
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system corrosion, brake component wear, rust on body panels, especially in common areas like wheel arches and sills.
Electrical Gremlins:
Potential for age-related electrical issues, particularly in wiring harnesses and connectors.
Cooling System:
Overheating issues can arise from radiator blockages or worn water pumps.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Asia Motors, a South Korean automotive manufacturer.
Model Evolution
Design Inspiration:
The Asia Rocsta was heavily based on the iconic Jeep CJ platform, offering a similar rugged, utilitarian aesthetic and capability.
Production
Production Period:
Produced from 1990 until the early 2000s. This manual covers the initial generation up to 1997.
Manufacturing Location:
South Korea.
🏆 Awards & Recognition
Recognitions
Industry Acknowledgement:
While not a recipient of major industry awards in the traditional sense, the Rocsta is recognized for its robust, Jeep-inspired design and off-road capability within its segment.
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