Basic Information Identification Make: Arctic Cat Model: Prowler, Cougar, Panther, EXT, Z, ZL, ZR, POWDER Special, POWDER Extreme Model Variants: Panther 400, Panther 550, EXT 550, EXT 580, EXT 600, Z 440, ZL 440, ZR600, ZRT600 Production Years Covered: 1990-1998 Introduction Market Position Target Audience: Snowmobile enthusiasts, DIY mechanics, repair shops seeking detailed service information for vintage Arctic Cat models. Competitive Analysis Value Proposition: Provides exhaustive repair and maintenance information for a range of popular Arctic Cat snowmobiles from the late 1990s, enabling owners to perform their own servicing and repairs. Key Features Features: Comprehensive coverage, detailed illustrations, searchable PDF format, DIY-friendly instructions. Manual Details Coverage Areas Primary Coverage: All mechanical and electrical systems Model Coverage: Arctic Cat Prowler, Cougar, Panther, EXT, Z, ZL, ZR, POWDER Special, POWDER Extreme (specific engine variants listed) Page Count Estimated Page Count: Hundreds (specific count not provided, but described as extensive) Manual Type Type: Shop Manual / Service Manual / Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Engine assembly, disassembly, overhaul, tuning, lubrication, cooling system, fuel system (carburetion/injection depending on model), ignition system, exhaust system. Transmission: Clutch system (drive clutch, driven clutch), chaincase, gearbox (if applicable), differential (if applicable), lubrication, seals, bearings. Suspension: Front suspension (IFS, Arctic Cat parallelogram ski suspension), rear suspension (articulating rear suspension, torque arm suspension, boggie wheel systems), shock absorbers, springs, bushings, alignment. Steering: Steering mechanism, tie rods, spindles, handlebar assembly, lubrication, adjustment. Brakes: Hydraulic brake system (master cylinder, caliper, rotor, lines), parking brake, adjustment, fluid specifications. Electrical: Ignition system, lighting system (headlights, taillights, brake light), starting system, charging system (stator, rectifier/regulator), battery, wiring diagrams, switches, sensors, troubleshooting. Bodywork And Chassis: Tunnel, skis, track, seat, handlebars, controls, body panels, hood, windshield, fasteners, torque specifications. Procedures Included Maintenance: Oil change, filter replacement, spark plug service, track tension adjustment, suspension lubrication, brake fluid flush, clutch inspection and cleaning. Troubleshooting: Diagnostic procedures for engine performance issues, electrical faults, braking problems, and suspension wear. Repair: Engine rebuilds, transmission overhaul, suspension component replacement, brake caliper repair, electrical component diagnosis and replacement, body panel repair. Disassembly And Assembly: Complete step-by-step instructions for disassembling and reassembling all major vehicle components. Technical Depth Depth: Comprehensive: from routine maintenance to complete engine and transmission rebuilds, including detailed troubleshooting and electrical diagnostics. Manual Specifications File Format File Type: PDF Searchability: Searchable text allows for quick navigation to specific topics. Print Quality Printability: Printable pages for convenient workshop use. Illustration Quality: Includes numerous illustrations to aid in understanding procedures. Binding Type Binding: Not applicable (PDF format) Paper Type Paper Quality: Not applicable (PDF format) Engine Specifications Primary Engine Engine Types: Two-stroke, reed-valve, fan-cooled and liquid-cooled gasoline engines. Displacement Range: Approximately 400cc to 600cc (specific to each model variant, e.g., Z 440, Panther 550, EXT 600). Performance Horsepower Range: Estimated range from 70-110+ HP depending on model and engine size. Torque Specifications: Specific torque values for engine components will be detailed within the manual. Fuel System Carburetion: Primarily Mikuni or Keihin carburetors; manual will detail specific models, jetting, and tuning procedures. Fuel Type: Leaded or unleaded gasoline (check owner's manual for specific octane requirements, typically 87-91 octane). Lubrication Oil Type Engine: Typically 2-stroke specific synthetic or semi-synthetic snowmobile oil (e.g., API TC-W3 or JASO FD rated). Manual will specify exact type and brand recommendations. Oil Type Chaincase: Specialized gear oil for the chaincase (e.g., SAE 80W-90 gear oil). Manual will specify capacity and type. Transmission Standard Type: CVT (Continuously Variable Transmission) with primary and secondary clutches. Optional Gearing: Most models feature a single-speed forward and reverse gear within the chaincase. Some high-performance models might have specific gearing ratios detailed. Features Clutch Service: Detailed instructions on clutch inspection, cleaning, belt replacement, spring and weight adjustment, and recalibration. Chaincase Service: Procedures for chaincase oil changes, chain inspection, tension adjustment, and bearing replacement. Dimensions Exterior General Dimensions: Dimensions vary significantly by model. Manual will provide specific lengths, widths, and heights for each variant. Weights Dry Weight: Dry weights typically range from 450 to 600+ lbs depending on model and engine size. Manual will provide exact figures. Gross Vehicle Weight Rating: GVWR will be specified in the manual, indicating the maximum operating weight. Safety Features Ratings Crash Test Results: Not applicable to snowmobiles in the traditional automotive sense. Safety information focuses on operational safety. Active Features Braking System: Hydraulic disc brake system for reliable stopping power. Throttle Safety Features: Handlebar-mounted throttle lever with a safety lockout mechanism. Passive Features Kill Switch: Emergency engine shut-off switch (lanyard-style or handlebar-mounted). Lighting: Headlight, taillight, and brake light for visibility. Technology Features Infotainment Dashboard Indicators: Basic dashboard includes speedometer, tachometer, odometer, fuel gauge, and warning lights for oil, engine, and battery. Driver Assistance Engine Management: Basic CDI (Capacitor Discharge Ignition) and potentially early electronic fuel injection (EFI) systems on later models, all detailed...