BMW 5 Series E34 1990 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E34 Model Year: 1990 Generation Generation Code: E34 Generation Years: 1988-1996 Codes Body Styles Covered: Sedan (4-door), Touring (5-door wagon) 👋 Introduction Market Position Target Audience: BMW 5 Series E34 owners, DIY enthusiasts, independent repair shops Value Proposition: Provides professional-level repair and maintenance knowledge, enabling significant savings on labor costs ($50-$60/hour) Competitive Analysis Authenticity: Actual genuine factory repair manuals, not third-party publications Key Features Searchability: Search function for quick information retrieval Usability: Easy to use, no advanced computer skills required for viewing and printing Content Organization: Numbered table of contents for fast information access Completeness: Covers all aspects of repair and maintenance for the specified model year 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service and repair Specific Models Covered: All E34 5 Series variants for 1990 model year Page Count Estimated Page Count: Hundreds of pages (exact count not specified, but described as 'complete') Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine service, repair, rebuilding, tuning Engine Management: Engine Control System (DME/ECU), Fuel Injection, Emission System Transmission: Transmission service and repair (manual and automatic) Drivetrain: Differential, Axle, Drive components Brakes: Brake System service and repair Suspension: Suspension system diagnosis and repair Steering: Steering system service and repair Cooling: Cooling System maintenance and repair Fuel System: Fuel Injection, Fuel System service and repair Electrical: Electrical System diagnosis and repair, Wiring Diagrams HVAC: Heater and Air Conditioning system service Body Chassis: Chassis and Body repair, Interior components Safety Restraint: Restraint System (e.g., airbags, seatbelts) information Procedures Included Maintenance: General Maintenance, Periodic Lubrication, Scheduled Service Troubleshooting: Troubleshooting, Diagnostic Procedures, Fault Finding Repair Rebuild: Step-by-step repair and rebuilding procedures for all covered systems Diagnostics: Advanced troubleshooting guide for problem diagnosis Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and knowledgeable owners Instruction Style: Step-by-step instructions with detailed substeps, notes, cautions, and warnings Visual Aids: Includes illustrations, diagrams, photos, and enlarged inset views for clarity 📊 Manual Specifications File Format Format: PDF Compatibility: All PC-based Windows operating systems and Mac Print Quality Printability: Printable without restriction (full manual or selected pages) Resolution: High resolution Binding Type Binding: N/A (Digital download, printable) Paper Type Paper Type: N/A (Digital download, printable) Delivery Delivery Method: Instant download link after payment Requirements Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Options 1990: Likely includes M20 (520i) and M30 (525i, 530i, 535i) inline-6 engines. M50 inline-6 may have been introduced for some models. Specific engine variants would depend on market. The manual is expected to cover these. Engine Displacement Examples: 2.0L (M20B20), 2.5L (M20B25 / M50B25), 3.0L (M30B30), 3.5L (M30B35) Performance Horsepower Torque Examples: Varies by engine. e.g., 525i (M20) approx. 170 hp, 535i (M30) approx. 211 hp. Manual will provide exact specifications. Fuel System Fuel Delivery: Bosch Motronic electronic fuel injection (EFI) Fuel Type: Unleaded gasoline 🔧 Transmission Standard Transmission Options: 5-speed manual transmission, 4-speed automatic transmission (e.g., ZF 4HP22) Optional Transmission Features: Some later E34 models and sport variants may have had different automatic transmission options. The manual will specify. Features Transmission Fluid Type: Varies by transmission type (e.g., Dexron III for automatic). Manual will specify exact BMW part numbers and specifications. 📐 Dimensions Exterior Wheelbase: Approx. 2794 mm (110 inches) Length: Approx. 4734 mm (186.4 inches) for Sedan Width: Approx. 1751 mm (68.9 inches) Height: Approx. 1410 mm (55.5 inches) for Sedan Weights Curb Weight: Varies by model, typically between 1500-1650 kg (3300-3650 lbs) Gross Vehicle Weight Rating: Specified in manual, varies by model and equipment 🛡️ Safety Features Ratings Safety Standard: E34 was designed to meet European safety standards of the late 1980s/early 1990s. Specific US NHTSA/IIHS ratings for 1990 may not be readily available but are implied by factory design. Active Features Active Safety Systems: Anti-lock Braking System (ABS) standard on most models, optional on some. Passive Features Passive Safety Features: Crumple zones, reinforced passenger cell, driver airbag (optional on some models), seatbelt pre-tensioners. 💡 Technology Features Infotainment Audio System: Factory radio/cassette or CD player options, often with premium sound system options (e.g., Blaupunkt, Harman Kardon). Navigation: Early GPS navigation systems were optional on later E34 models, but unlikely to be standard or widely available on a 1990 model. Driver Assistance Cruise Control: Optional Traction Control: Optional on some models (ASC/ASC+T) Connectivity Connectivity Features: Limited to basic audio connectivity. No modern Bluetooth or USB connectivity from factory. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 miles or 1 year. Manual will provide specific recommendations based on driving conditions. Brake Fluid Flush: Every 2 years (standard for most European manufacturers) Coolant Change: Every 2-3 years or specified mileage Fluid Specifications Engine Oil Type: Synthetic or semi-synthetic oils, e.g., BMW Longlife-98 or Longlife-01 specifications...
Step-by-step repair and rebuilding procedures for all covered systems
Diagnostics:
Advanced troubleshooting guide for problem diagnosis
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and knowledgeable owners
Instruction Style:
Step-by-step instructions with detailed substeps, notes, cautions, and warnings
Visual Aids:
Includes illustrations, diagrams, photos, and enlarged inset views for clarity
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All PC-based Windows operating systems and Mac
Print Quality
Printability:
Printable without restriction (full manual or selected pages)
Resolution:
High resolution
Binding Type
Binding:
N/A (Digital download, printable)
Paper Type
Paper Type:
N/A (Digital download, printable)
Delivery
Delivery Method:
Instant download link after payment
Requirements
Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Options 1990:
Likely includes M20 (520i) and M30 (525i, 530i, 535i) inline-6 engines. M50 inline-6 may have been introduced for some models. Specific engine variants would depend on market. The manual is expected to cover these.
Some later E34 models and sport variants may have had different automatic transmission options. The manual will specify.
Features
Transmission Fluid Type:
Varies by transmission type (e.g., Dexron III for automatic). Manual will specify exact BMW part numbers and specifications.
📐 Dimensions
Exterior
Wheelbase:
Approx. 2794 mm (110 inches)
Length:
Approx. 4734 mm (186.4 inches) for Sedan
Width:
Approx. 1751 mm (68.9 inches)
Height:
Approx. 1410 mm (55.5 inches) for Sedan
Weights
Curb Weight:
Varies by model, typically between 1500-1650 kg (3300-3650 lbs)
Gross Vehicle Weight Rating:
Specified in manual, varies by model and equipment
🛡️ Safety Features
Ratings
Safety Standard:
E34 was designed to meet European safety standards of the late 1980s/early 1990s. Specific US NHTSA/IIHS ratings for 1990 may not be readily available but are implied by factory design.
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS) standard on most models, optional on some.
Passive Features
Passive Safety Features:
Crumple zones, reinforced passenger cell, driver airbag (optional on some models), seatbelt pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Factory radio/cassette or CD player options, often with premium sound system options (e.g., Blaupunkt, Harman Kardon).
Navigation:
Early GPS navigation systems were optional on later E34 models, but unlikely to be standard or widely available on a 1990 model.
Driver Assistance
Cruise Control:
Optional
Traction Control:
Optional on some models (ASC/ASC+T)
Connectivity
Connectivity Features:
Limited to basic audio connectivity. No modern Bluetooth or USB connectivity from factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 miles or 1 year. Manual will provide specific recommendations based on driving conditions.
Brake Fluid Flush:
Every 2 years (standard for most European manufacturers)
Coolant Change:
Every 2-3 years or specified mileage
Fluid Specifications
Engine Oil Type:
Synthetic or semi-synthetic oils, e.g., BMW Longlife-98 or Longlife-01 specifications (or equivalent viscosity like 5W-30, 10W-40 depending on climate). Manual will specify exact BMW oil part numbers and viscosity recommendations.
Coolant Type:
Ethylene glycol based coolant. Manual will specify BMW G48 or equivalent.
Power Steering Fluid:
Typically CHF 11S or Dexron III/Mercon equivalent. Manual will specify exact BMW part number.
Known Issues
Common E34 Issues:
Cooling system components (radiator, water pump, hoses), oil pan gasket leaks, vacuum leaks, fuel pump failure, ABS sensor issues, window regulator failures, heater control valve issues, vanos (on later M50 engines).
📚 Vehicle History
Brand Heritage
Bmw Heritage:
BMW has a long-standing reputation for producing sporty, driver-focused luxury sedans and wagons.
Model Evolution
E34 Introduction:
The E34 generation replaced the E28 5 Series and was introduced in 1988 in Europe and 1989 in North America.
E34 Design Philosophy:
Characterized by a sleeker, more aerodynamic design than its predecessor, improved chassis dynamics, and advanced (for the time) electronics.
Production
Production Years:
1988-1996
Manufacturing Locations:
Primarily Dingolfing, Germany.
🏆 Awards & Recognition
Recognitions
Automotive Press:
The E34 was generally praised by automotive press for its driving dynamics, build quality, and refinement. It was considered a benchmark luxury sports sedan of its era.
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