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1990 Dodge Dakota Service and Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Dakota Year: 1990 Codes Chassis Code: YJ (Second Generation) 👋 Introduction Market Position Market Segment: Compact Pickup Truck Competitive Analysis Key Competitors: Ford Ranger, Chevrolet S-10/Sonoma, Nissan Hardbody Key Features Vehicle Strengths 1990: Available V8 engine option (a significant differentiator in its class), robust construction, good towing capacity for its size. Manual Value Value Proposition: Provides exact, dealer-level information essential for accurate diagnosis and repair, saving time and money compared to generic guides. 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z Page Count Estimated Page Count: Over 1500 (estimated for comprehensive dealer manuals of this era) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Print (likely) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagnostics, repair procedures, specifications for all engine variants (2.5L 4-cyl, 3.9L V6, 5.2L V8) Engine Performance And Tuning: Ignition timing, fuel delivery, emissions control systems, performance enhancements Fuel System: Fuel injection systems (MPI), fuel pump, lines, filter, evaporative emissions control Drivetrain: Front axle, rear axle, driveshafts, U-joints, differentials (2WD and 4WD) Suspension: Front independent suspension (torsion bar), rear leaf spring suspension, shock absorbers, steering system components Brakes: Front disc, rear drum brake systems, hydraulic lines, master cylinder, power booster, ABS (if equipped) Electrical System: Battery, charging system (alternator), starting system (starter motor), ignition system, lighting, fuses, relays, wiring diagrams Engine Control System: ECU/PCM diagnostics, sensors (MAP, TPS, O2, etc.), actuators, diagnostic trouble codes (DTCs) Body And Frame: Body panel removal/installation, interior trim, structural components, chassis adjustments Transmission Manual Manual Transmission: Service, overhaul, and repair of Dodge/Getrag 5-speed transmissions Transmission Automatic Automatic Transmission: Service, overhaul, and repair of Chrysler A500/A518 4-speed automatic transmissions Hvac Heating Ventilation Air Conditioning: System operation, diagnosis, refrigerant servicing, component replacement Body Electrical Accessories And Comfort: Power windows, locks, mirrors, seats, radio, interior and exterior lighting Procedures Included Scheduled Maintenance: Oil change intervals, filter replacements, fluid checks, tune-up procedures Troubleshooting: Diagnostic charts, symptom-based troubleshooting, common problem identification Repair Procedures: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation Diagnostic Procedures: Use of diagnostic tools, reading data streams, pinpoint testing of electrical circuits Technical Depth Depth Of Coverage: Comprehensive, covering basic maintenance to full engine and transmission rebuilds; diagnostic procedures for complex electronic systems 📊 Manual Specifications File Format Digital Format: N/A (assumed print) Print Quality Print Quality: High-quality (typical for dealer-issued manuals) Binding Type Binding: Perfect bound or comb-bound (typical for service manuals) Paper Type Paper Quality: Durable, coated paper to resist grease and shop wear ⚙️ Engine Specifications Primary Engine Engine Options: 2.5L 'Slant-4' (AMC I4), 3.9L Magnum V6, 5.2L Magnum V8 Performance 2.5L I4 Horsepower: Approx. 100-115 hp 3.9L V6 Horsepower: Approx. 170-175 hp 5.2L V8 Horsepower: Approx. 170-180 hp (depending on specific tune) 5.2L V8 Torque: Approx. 270-290 lb-ft Fuel System Fuel Delivery System: Multi-Point Fuel Injection (MPI) for all engines Engine Codes Engine Identifier 2.5L: J (e.g., 2.5J) Engine Identifier 3.9L: Z (e.g., 3.9Z) Engine Identifier 5.2L: P (e.g., 5.2P) 🔧 Transmission Standard Standard Transmission: 5-speed Manual (Dodge/Getrag) Optional Optional Transmission: 4-speed Automatic (Chrysler A500/A518) Features Overdrive Gears: 4-speed automatic features overdrive (4th gear) 📐 Dimensions Exterior Wheelbase Regular Cab: 109.1 inches Wheelbase Extended Cab: 124.6 inches Bed Length Standard: 6.5 feet Bed Length Long: 8 feet Weights Curb Weight Range: Approx. 3,300 - 4,000 lbs (depending on configuration) Towing Capacity: Up to 7,000 lbs (with 5.2L V8 and appropriate towing package) 🛡️ Safety Features Ratings NHTSA Crash Test Results: Information not readily available for this specific model year from standardized public databases; consult manufacturer data. Active Features Anti Lock Brakes: Optional on some models, typically rear-wheel ABS. Passive Features Airbags: Driver-side airbag became standard in 1990 for all Dodge vehicles. Seatbelts: Three-point front seatbelts, lap belts for rear occupants (if equipped). 💡 Technology Features Infotainment Audio System: Factory AM/FM radio, optional cassette player, available premium sound system. Driver Assistance Cruise Control: Available as an option on most trims. Connectivity Power Options: Optional power windows, power door locks, and power mirrors on higher trim levels. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 miles or 3 months (typical recommendation for this era) Transmission Fluid Change Auto: Every 30,000-50,000 miles or 24 months Coolant Flush: Every 30,000 miles or 24 months Fluid Specifications Engine Oil Specification: API SG classification, viscosity typically SAE 10W-30 or SAE 5W-30 depending on climate (refer to specific engine manual section) Automatic Transmission Fluid: ATF+3 (Chrysler Automatic Transmission Fluid Type 7176) Coolant Type: Ethylene Glycol based antifreeze (Chrysler Long Life) - typically a green color. Known Issues Common Issues 1990 Dakota: Radiator leaks, intake manifold gasket leaks (especially on V8s), aging electrical connectors, starter motor failure, fuel pump reliability. Filter Part Numbers Oil Filter Part Number Example: Mopar MO-090 or equivalent (e.g., Fram PH373 or Wix 51515) 📚...
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1990 Dodge Dakota Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Dakota
Year:
1990
Codes
Chassis Code:
YJ (Second Generation)
👋 Introduction
Market Position
Market Segment:
Compact Pickup Truck
Competitive Analysis
Key Competitors:
Ford Ranger, Chevrolet S-10/Sonoma, Nissan Hardbody
Key Features
Vehicle Strengths 1990:
Available V8 engine option (a significant differentiator in its class), robust construction, good towing capacity for its size.
Manual Value
Value Proposition:
Provides exact, dealer-level information essential for accurate diagnosis and repair, saving time and money compared to generic guides.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models & All Repairs A-Z
Page Count
Estimated Page Count:
Over 1500 (estimated for comprehensive dealer manuals of this era)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Print (likely)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed diagnostics, repair procedures, specifications for all engine variants (2.5L 4-cyl, 3.9L V6, 5.2L V8)
Engine Performance And Tuning:
Ignition timing, fuel delivery, emissions control systems, performance enhancements
Fuel System:
Fuel injection systems (MPI), fuel pump, lines, filter, evaporative emissions control
Drivetrain:
Front axle, rear axle, driveshafts, U-joints, differentials (2WD and 4WD)
Suspension:
Front independent suspension (torsion bar), rear leaf spring suspension, shock absorbers, steering system components
Brakes:
Front disc, rear drum brake systems, hydraulic lines, master cylinder, power booster, ABS (if equipped)
Electrical System:
Battery, charging system (alternator), starting system (starter motor), ignition system, lighting, fuses, relays, wiring diagrams
Engine Control System:
ECU/PCM diagnostics, sensors (MAP, TPS, O2, etc.), actuators, diagnostic trouble codes (DTCs)
Body And Frame:
Body panel removal/installation, interior trim, structural components, chassis adjustments
Transmission Manual
Manual Transmission:
Service, overhaul, and repair of Dodge/Getrag 5-speed transmissions
Transmission Automatic
Automatic Transmission:
Service, overhaul, and repair of Chrysler A500/A518 4-speed automatic transmissions
Hvac
Heating Ventilation Air Conditioning:
System operation, diagnosis, refrigerant servicing, component replacement
Body Electrical
Accessories And Comfort:
Power windows, locks, mirrors, seats, radio, interior and exterior lighting
Procedures Included
Scheduled Maintenance:
Oil change intervals, filter replacements, fluid checks, tune-up procedures
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, common problem identification
Repair Procedures:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation
Diagnostic Procedures:
Use of diagnostic tools, reading data streams, pinpoint testing of electrical circuits
Technical Depth
Depth Of Coverage:
Comprehensive, covering basic maintenance to full engine and transmission rebuilds; diagnostic procedures for complex electronic systems
📊 Manual Specifications
File Format
Digital Format:
N/A (assumed print)
Print Quality
Print Quality:
High-quality (typical for dealer-issued manuals)
Binding Type
Binding:
Perfect bound or comb-bound (typical for service manuals)
Paper Type
Paper Quality:
Durable, coated paper to resist grease and shop wear
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.5L 'Slant-4' (AMC I4), 3.9L Magnum V6, 5.2L Magnum V8
Performance
2.5L I4 Horsepower:
Approx. 100-115 hp
3.9L V6 Horsepower:
Approx. 170-175 hp
5.2L V8 Horsepower:
Approx. 170-180 hp (depending on specific tune)
5.2L V8 Torque:
Approx. 270-290 lb-ft
Fuel System
Fuel Delivery System:
Multi-Point Fuel Injection (MPI) for all engines
Engine Codes
Engine Identifier 2.5L:
J (e.g., 2.5J)
Engine Identifier 3.9L:
Z (e.g., 3.9Z)
Engine Identifier 5.2L:
P (e.g., 5.2P)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual (Dodge/Getrag)
Optional
Optional Transmission:
4-speed Automatic (Chrysler A500/A518)
Features
Overdrive Gears:
4-speed automatic features overdrive (4th gear)
📐 Dimensions
Exterior
Wheelbase Regular Cab:
109.1 inches
Wheelbase Extended Cab:
124.6 inches
Bed Length Standard:
6.5 feet
Bed Length Long:
8 feet
Weights
Curb Weight Range:
Approx. 3,300 - 4,000 lbs (depending on configuration)
Towing Capacity:
Up to 7,000 lbs (with 5.2L V8 and appropriate towing package)
🛡️ Safety Features
Ratings
NHTSA Crash Test Results:
Information not readily available for this specific model year from standardized public databases; consult manufacturer data.
Active Features
Anti Lock Brakes:
Optional on some models, typically rear-wheel ABS.
Passive Features
Airbags:
Driver-side airbag became standard in 1990 for all Dodge vehicles.
Seatbelts:
Three-point front seatbelts, lap belts for rear occupants (if equipped).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio, optional cassette player, available premium sound system.
Driver Assistance
Cruise Control:
Available as an option on most trims.
Connectivity
Power Options:
Optional power windows, power door locks, and power mirrors on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 3 months (typical recommendation for this era)
Transmission Fluid Change Auto:
Every 30,000-50,000 miles or 24 months
Coolant Flush:
Every 30,000 miles or 24 months
Fluid Specifications
Engine Oil Specification:
API SG classification, viscosity typically SAE 10W-30 or SAE 5W-30 depending on climate (refer to specific engine manual section)
Automatic Transmission Fluid:
ATF+3 (Chrysler Automatic Transmission Fluid Type 7176)
Coolant Type:
Ethylene Glycol based antifreeze (Chrysler Long Life) - typically a green color.
Known Issues
Common Issues 1990 Dakota:
Radiator leaks, intake manifold gasket leaks (especially on V8s), aging electrical connectors, starter motor failure, fuel pump reliability.
Filter Part Numbers
Oil Filter Part Number Example:
Mopar MO-090 or equivalent (e.g., Fram PH373 or Wix 51515)
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing durable and capable trucks, with the Dakota introduced in 1987 to fill the compact truck segment.
Model Evolution
Second Generation Intro:
The 1990 model year represents the second generation of the Dodge Dakota, which saw significant styling and mechanical updates.
Production
Manufacturing Plant:
Warren Truck Assembly Plant, Warren, Michigan
Production Years Second Gen:
1987-1996
🏆 Awards & Recognition
Recognitions
Truck Of The Year Nominations:
While not a specific award winner for 1990, the Dakota was a strong contender in its segment, praised for its V8 option and towing capability.
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