🏷️ Basic Information Identification Make: Mazda Model: RX-7 Model Code: FC Generation (specifically for the later series of the FC) Codes Year Coverage: 1991, 1992 👋 Introduction Market Position Historical Context: The 1991-1992 RX-7 (FC) represented the later iterations of the second-generation RX-7, a performance-oriented sports car known for its rotary engine and sharp handling. Competitive Analysis Competitors Era: Competed against cars like the Nissan 300ZX (Z32), Toyota Supra (MkIII), Mitsubishi Starion/Chrysler Conquest, and Porsche 944. Key Features Rotary Engine Dna: Central to the RX-7's identity is the Wankel rotary engine, offering a unique driving experience and high-revving power delivery, particularly in the Turbo II models. Chassis Dynamics: The FC generation was lauded for its balanced chassis, advanced suspension design (often featuring independent suspension front and rear), and engaging handling characteristics. 📋 Manual Details Coverage Areas Primary Focus: Parts identification and cataloging for vehicle repair and maintenance. Component Scope: Engine (Rotary), Drivetrain, Suspension, Steering, Brakes, Electrical System, Fuel System, Cooling System, Exhaust System, Body Panels, Interior Trim, Chassis Components, Accessories. Page Count Estimated Pages: Hundreds (typical for comprehensive parts catalogs) Manual Type Type: Parts Catalog / Parts Manual Language Language: English Format Format: Printed Manual 📖 Manual Coverage Systems Covered Engine And Drivetrain: Detailed diagrams and part numbers for the 13B Rotary Engine (naturally aspirated and Turbo II variants), transmission, clutch, driveshaft, differential, axles. Chassis And Suspension: Comprehensive breakdown of front and rear suspension components, steering rack and linkages, wheel bearings, subframes, chassis structural components. Brakes And Wheels: Front and rear brake assemblies (discs, calipers, pads, lines), parking brake system, master cylinder, wheel hubs, lug nuts, wheel specifications. Electrical And Fuel: Wiring harnesses, ignition system components, starter, alternator, battery, fuel tank, fuel pump, injectors, fuel lines, sensors. Body And Interior: Exterior body panels (fenders, hood, doors, trunk lid, bumpers), glass, seals, interior trim pieces, seats, dashboard components, climate control parts. Procedures Included Parts Identification: Accurate identification of original Mazda OEM replacement parts via exploded diagrams and part numbers. Assembly And Disassembly Reference: Illustrates how components are assembled, useful for understanding part relationships during repair or replacement. Technical Depth Depth Of Coverage: Highly detailed, focusing on OEM part numbers, quantities, and visual representation of each component. Application Specificity: Precise to the 1991-1992 Mazda RX-7 (FC chassis) model years, distinguishing between specific sub-models or options if applicable within those years. 📊 Manual Specifications File Format Digital Format If Applicable: N/A (This is a printed manual) Print Quality Print Quality: Professional dealership-grade printing with clear, crisp diagrams. Binding Type Binding: Likely bound (e.g., spiral-bound, perfect-bound) for durability and ease of use. Paper Type Paper Quality: Durable paper stock suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type: 13B Rotary (Naturally Aspirated and Turbocharged) Engine Displacement: 1.3L (Rotary displacement is calculated differently than piston engines; equivalent to approx. 2.6L in conventional terms). Performance Naturally Aspirated Hp: Approx. 160-170 hp (depending on specific market and tuning) Turbo Ii Hp: Approx. 200-210 hp (for 1991-1992 models) Torque Curve Characteristics: Known for a linear power delivery, with the Turbo II offering a significant torque boost at mid-range RPMs. Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Octane rating recommended by Mazda for optimal performance) 🔧 Transmission Standard Transmission Type Na: 5-Speed Manual Optional Transmission Type Turbo: 4-Speed Automatic (Optional on Turbo II) Features Clutch System: Hydraulically actuated clutch (single plate or dual plate depending on variant). Differential Type: Limited Slip Differential (LSD) often standard or optional on performance variants. 📐 Dimensions Exterior Length: Approx. 4315 mm (169.9 inches) Width: Approx. 1690 mm (66.5 inches) Height: Approx. 1270 mm (50.0 inches) Wheelbase: Approx. 2430 mm (95.7 inches) Weights Curb Weight Turbo Ii: Approx. 1350 kg (2976 lbs) Curb Weight Na: Approx. 1250 kg (2756 lbs) 🛡️ Safety Features Ratings Crash Test Data Availability: Limited public data for this era, but known for a robust chassis for its class. Active Features Braking System: Four-wheel disc brakes, often with ABS (Anti-lock Braking System) as an option or standard on Turbo II. Suspension Dynamics: Designed for high-speed stability and predictable handling, contributing to active safety. Passive Features Seat Belts: Three-point seat belts, often with pretensioners. Body Structure: Reinforced A-pillars, B-pillars, and side impact protection. 💡 Technology Features Infotainment Audio System: Factory-installed cassette player and AM/FM radio, often with optional CD player integration. Climate Control: Manual or automatic climate control systems depending on trim level. Focus on HVAC component parts. Driver Assistance ABS: Available on most models, crucial for braking performance and safety. Cruise Control: Standard on most models. 🔧 Maintenance Service Intervals Oil Change Interval Rotary: More frequent than piston engines due to the nature of rotary lubrication. Mazda typically recommended every 3,000-5,000 miles or 3-4 months, whichever comes first. Spark Plug Replacement: Specific rotary spark plugs required, replacement interval typically around 15,000-30,000 miles, depending...
FC Generation (specifically for the later series of the FC)
Codes
Year Coverage:
1991, 1992
👋 Introduction
Market Position
Historical Context:
The 1991-1992 RX-7 (FC) represented the later iterations of the second-generation RX-7, a performance-oriented sports car known for its rotary engine and sharp handling.
Competitive Analysis
Competitors Era:
Competed against cars like the Nissan 300ZX (Z32), Toyota Supra (MkIII), Mitsubishi Starion/Chrysler Conquest, and Porsche 944.
Key Features
Rotary Engine Dna:
Central to the RX-7's identity is the Wankel rotary engine, offering a unique driving experience and high-revving power delivery, particularly in the Turbo II models.
Chassis Dynamics:
The FC generation was lauded for its balanced chassis, advanced suspension design (often featuring independent suspension front and rear), and engaging handling characteristics.
📋 Manual Details
Coverage Areas
Primary Focus:
Parts identification and cataloging for vehicle repair and maintenance.
Hundreds (typical for comprehensive parts catalogs)
Manual Type
Type:
Parts Catalog / Parts Manual
Language
Language:
English
Format
Format:
Printed Manual
📖 Manual Coverage
Systems Covered
Engine And Drivetrain:
Detailed diagrams and part numbers for the 13B Rotary Engine (naturally aspirated and Turbo II variants), transmission, clutch, driveshaft, differential, axles.
Chassis And Suspension:
Comprehensive breakdown of front and rear suspension components, steering rack and linkages, wheel bearings, subframes, chassis structural components.
Brakes And Wheels:
Front and rear brake assemblies (discs, calipers, pads, lines), parking brake system, master cylinder, wheel hubs, lug nuts, wheel specifications.
Exterior body panels (fenders, hood, doors, trunk lid, bumpers), glass, seals, interior trim pieces, seats, dashboard components, climate control parts.
Procedures Included
Parts Identification:
Accurate identification of original Mazda OEM replacement parts via exploded diagrams and part numbers.
Assembly And Disassembly Reference:
Illustrates how components are assembled, useful for understanding part relationships during repair or replacement.
Technical Depth
Depth Of Coverage:
Highly detailed, focusing on OEM part numbers, quantities, and visual representation of each component.
Application Specificity:
Precise to the 1991-1992 Mazda RX-7 (FC chassis) model years, distinguishing between specific sub-models or options if applicable within those years.
📊 Manual Specifications
File Format
Digital Format If Applicable:
N/A (This is a printed manual)
Print Quality
Print Quality:
Professional dealership-grade printing with clear, crisp diagrams.
Binding Type
Binding:
Likely bound (e.g., spiral-bound, perfect-bound) for durability and ease of use.
Paper Type
Paper Quality:
Durable paper stock suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
13B Rotary (Naturally Aspirated and Turbocharged)
Engine Displacement:
1.3L (Rotary displacement is calculated differently than piston engines; equivalent to approx. 2.6L in conventional terms).
Performance
Naturally Aspirated Hp:
Approx. 160-170 hp (depending on specific market and tuning)
Turbo Ii Hp:
Approx. 200-210 hp (for 1991-1992 models)
Torque Curve Characteristics:
Known for a linear power delivery, with the Turbo II offering a significant torque boost at mid-range RPMs.
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Octane rating recommended by Mazda for optimal performance)
🔧 Transmission
Standard
Transmission Type Na:
5-Speed Manual
Optional
Transmission Type Turbo:
4-Speed Automatic (Optional on Turbo II)
Features
Clutch System:
Hydraulically actuated clutch (single plate or dual plate depending on variant).
Differential Type:
Limited Slip Differential (LSD) often standard or optional on performance variants.
📐 Dimensions
Exterior
Length:
Approx. 4315 mm (169.9 inches)
Width:
Approx. 1690 mm (66.5 inches)
Height:
Approx. 1270 mm (50.0 inches)
Wheelbase:
Approx. 2430 mm (95.7 inches)
Weights
Curb Weight Turbo Ii:
Approx. 1350 kg (2976 lbs)
Curb Weight Na:
Approx. 1250 kg (2756 lbs)
🛡️ Safety Features
Ratings
Crash Test Data Availability:
Limited public data for this era, but known for a robust chassis for its class.
Active Features
Braking System:
Four-wheel disc brakes, often with ABS (Anti-lock Braking System) as an option or standard on Turbo II.
Suspension Dynamics:
Designed for high-speed stability and predictable handling, contributing to active safety.
Passive Features
Seat Belts:
Three-point seat belts, often with pretensioners.
Body Structure:
Reinforced A-pillars, B-pillars, and side impact protection.
💡 Technology Features
Infotainment
Audio System:
Factory-installed cassette player and AM/FM radio, often with optional CD player integration.
Climate Control:
Manual or automatic climate control systems depending on trim level. Focus on HVAC component parts.
Driver Assistance
ABS:
Available on most models, crucial for braking performance and safety.
Cruise Control:
Standard on most models.
🔧 Maintenance
Service Intervals
Oil Change Interval Rotary:
More frequent than piston engines due to the nature of rotary lubrication. Mazda typically recommended every 3,000-5,000 miles or 3-4 months, whichever comes first.
Spark Plug Replacement:
Specific rotary spark plugs required, replacement interval typically around 15,000-30,000 miles, depending on usage and plug type.
Timing Belt Equivalent:
Rotary engines do not have a timing belt. They use a chain or direct drive for the rotor eccentric shaft.
Fluid Specifications
Engine Oil Viscosity:
Refer to manual; typically 10W-30 or 10W-40, with specific API service classifications. Special attention to oil quality and type is crucial for rotaries.
Coolant Type:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Specific Mazda coolant is recommended.
Transmission Fluid Manual:
GL-4 Gear Oil, typically 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron III/Mercon compatible ATF.
Known Issues
Apex Seal Wear:
The primary concern with rotary engines is apex seal wear. Regular maintenance, proper warm-up/cool-down, and avoiding detonation are critical. This manual helps identify replacement seals.
Oil Consumption:
Rotary engines naturally consume a small amount of oil for lubrication of the rotor housings. Excessive consumption indicates potential seal or engine issues.
Cooling System Efficiency:
Rotary engines can run hotter than piston engines. Ensuring the cooling system is pristine is vital to prevent overheating, especially the Turbo II.
📚 Vehicle History
Brand Heritage
Mazda Rotary Legacy:
Mazda's exclusive commitment to the rotary engine spans decades, with the RX-7 being its most iconic sports car application.
Model Evolution
Fc Generation Launch:
The FC generation (S5 chassis for 1989-1992) received updates including revised styling, improved engine management, and a more refined interior over its predecessor (SA22C).
Fc Facelift S5:
The 1991-1992 models are part of the S5 facelift, featuring pop-up headlights replaced with fixed units, revised bumpers, and a more aerodynamic design.
Production
Production Period Fc:
1985-1992
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Tenbest:
The FC generation RX-7, particularly the Turbo II, was a frequent recipient of Car and Driver's '10Best' lists during its production run, recognizing its performance and handling.
Car Of The Year Contenders:
Often considered a contender in its class for sports car of the year awards by various automotive publications.
Choosing a selection results in a full page refresh.