Daewoo Fino 1991-2001 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Daewoo Model: Fino Model Year Range Covered: 1991-2001 Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Vehicle Segment: Subcompact/Compact City Car Target Audience: Budget-conscious consumers seeking economical and practical transportation. Competitive Analysis Key Competitors: Hyundai Excel, Kia Pride, Suzuki Swift, Ford Festiva, Mazda 121. Key Features Vehicle Philosophy: Affordable, fuel-efficient, and maneuverable urban transport. Manual Value Proposition: Empowers owners and technicians with the knowledge to maintain and repair the Daewoo Fino effectively, reducing reliance on costly dealership services. 📋 Manual Details Coverage Areas Market Coverage: Global (primarily aimed at markets where Daewoo vehicles were sold) Page Count Estimated Page Count: Comprehensive (exact page count not specified, but typical for full workshop manuals) Manual Type Manual Classification: Workshop Service and Repair Manual Language Language: English (assumed, typical for international service manuals) Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagnosis, disassembly, inspection, assembly, and adjustment of engine components (e.g., cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing systems). Engine Management: Fuel injection system, ignition system, emission control systems, electronic control unit (ECU) diagnosis, sensor testing, and actuator control. Transmission: Manual and automatic transmission repair, overhaul, diagnosis, and fluid specifications. Drivetrain: Front-wheel drive system components (drive shafts, CV joints), differential, and axle repair. Brakes: Hydraulic brake system diagnosis and repair, including master cylinder, brake lines, calipers, pads, rotors, and ABS system (if applicable). Suspension: Front and rear suspension component diagnosis and replacement (struts, shocks, control arms, ball joints, bushings). Steering: Power steering system diagnosis, repair, fluid specifications, and steering rack/column components. Electrical System: Comprehensive wiring diagrams, lighting systems, charging system (alternator, battery), starting system, fuses, relays, and body electrical components. Body And Chassis: Body panel repair, door mechanisms, interior trim removal and installation, chassis component specifications. HVAC: Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair, refrigerant handling. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and tensioning. Troubleshooting: Diagnostic flowcharts for common drivability issues, electrical faults, and mechanical problems. Component Repair: Step-by-step instructions for replacing or repairing major components like engines, transmissions, brakes, and suspension parts. Special Tools: Identification of necessary special tools and equipment for specific repair procedures. Specifications And Tolerances: Detailed torque specifications, clearances, and measurement tolerances for engine and chassis components. Wiring Diagrams: Full electrical system schematics for all major circuits. Technical Depth Diagnostic Capability: Advanced diagnostics, including testing of sensors, actuators, and ECU functions. Rebuild Instructions: Comprehensive instructions for engine and transmission overhauls and rebuilds. Alignment Procedures: Wheel alignment specifications and procedures. 📊 Manual Specifications File Format PDF Quality: High resolution, likely with searchable text for ease of use. Printable: Yes, designed to be printable. Print Quality Illustrations And Diagrams: Clear, detailed illustrations, diagrams, and schematics. Binding Type Digital Format Advantage: Instant download, accessible on multiple devices. Paper Type Physical Format Alternative: N/A (digital format only) ⚙️ Engine Specifications Primary Engine Engine Code Example: GM Family II (e.g., C16NE or similar variations for different markets) Engine Type: Inline 4-cylinder, SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on variant. Displacement: Typically 1.3L (1299cc) and 1.5L (1498cc) variants were common. Bore X Stroke Example: Approx. 74.5 mm x 75.6 mm (for 1.5L) or similar. Compression Ratio: Around 8.8:1 to 9.2:1 depending on engine variant. Performance Horsepower Output Example: Approx. 70-75 hp (1.3L) to 85-90 hp (1.5L) at rated RPM. Torque Output Example: Approx. 105-115 Nm (for 1.5L) at rated RPM. Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) or Carbureted (early models/specific markets). Fuel Type: Unleaded Gasoline (Petrol) Ignition System: Electronic Ignition (Distributorless or distributor-based depending on variant). 🔧 Transmission Standard Manual Transmission: 5-speed manual transmission. Optional Automatic Transmission: 3-speed or 4-speed automatic transmission (market dependent). Features Clutch Type: Hydraulically actuated single dry plate clutch (manual). Gear Ratios: Specific gear ratios for each transmission option will be detailed in the manual. Transmission Fluid Type: Manual: GL-4 SAE 75W-90 or 80W-90. Automatic: DEXRON-III or equivalent. 📐 Dimensions Exterior Body Styles: 3-door hatchback and 5-door hatchback. Length Example: Approx. 3700-3800 mm. Width Example: Approx. 1600-1650 mm. Height Example: Approx. 1370-1400 mm. Wheelbase Example: Approx. 2300-2350 mm. Weights Curb Weight Example: Approx. 850-950 kg, depending on configuration. Gross Vehicle Weight Rating Example: Approx. 1300-1400 kg. 🛡️ Safety Features Ratings Crash Test Performance: Limited specific crash test data available from this era; generally considered basic for its segment. Manual will cover passive safety systems. Active Features Braking System: Standard front disc brakes, rear drum brakes. ABS may be optional on later or higher trims. Passive Features Seat Belts: Standard 3-point seat belts in the front, 2-point lap belts in the rear. Airbags: Driver airbag may have been an option on later models, not standard across all variants. 💡 Technology Features Infotainment Radio System: Basic AM/FM radio with...
Budget-conscious consumers seeking economical and practical transportation.
Competitive Analysis
Key Competitors:
Hyundai Excel, Kia Pride, Suzuki Swift, Ford Festiva, Mazda 121.
Key Features
Vehicle Philosophy:
Affordable, fuel-efficient, and maneuverable urban transport.
Manual Value Proposition:
Empowers owners and technicians with the knowledge to maintain and repair the Daewoo Fino effectively, reducing reliance on costly dealership services.
📋 Manual Details
Coverage Areas
Market Coverage:
Global (primarily aimed at markets where Daewoo vehicles were sold)
Page Count
Estimated Page Count:
Comprehensive (exact page count not specified, but typical for full workshop manuals)
Manual Type
Manual Classification:
Workshop Service and Repair Manual
Language
Language:
English (assumed, typical for international service manuals)
Every 5,000 km (3,000 miles) or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 km (9,000 miles) or 12 months.
Spark Plug Replacement:
Every 30,000 km (18,000 miles).
Timing Belt Replacement:
Every 60,000 km (36,000 miles) or 4 years, due to potential for stretching and failure.
Fluid Specifications
Engine Oil Type:
API SG/SH or ACEA A2/A3, SAE 10W-30 or 5W-30.
Engine Oil Capacity:
Approx. 3.5 - 4.0 liters (including filter).
Coolant Type:
Ethylene glycol based antifreeze (e.g., GM DEX-COOL or equivalent), mixed with distilled water at a 50/50 ratio.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Electrical Gremlins:
Wiring harness degradation, connector corrosion leading to intermittent electrical faults (common in older vehicles).
Rust And Corrosion:
Prone to rust, especially in areas with road salt or high humidity, affecting wheel arches, sills, and underbody.
Engine Mounts:
Wear and tear on engine mounts can lead to increased vibration and noise transmitted to the cabin.
Timing Belt Failure:
Critical to adhere to replacement intervals as failure can cause severe engine damage (interference engine likely).
📚 Vehicle History
Brand Heritage
Daewoo Motors Context:
Daewoo Motors was a South Korean automobile manufacturer, part of the Daewoo Group. It operated from 1982 to 2011.
Model Evolution
Fino Origins:
The Daewoo Fino was based on the Tico, which was originally a rebadged Suzuki Alto. The Fino was primarily sold in certain export markets.
Production
Manufacturing Location:
Primarily manufactured in South Korea.
Production Period:
The Fino's production overlapped with the Tico and was influenced by Daewoo's acquisition strategies.
🏆 Awards & Recognition
Recognitions
Market Perception:
Generally perceived as an affordable, basic, and utilitarian vehicle. Awards would be limited and focused on value or specific regional sales achievements.
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