1991 Chrysler/Plymouth Laser Eagle Talon Workshop Repair Service Manual Best Download PDF
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This manual covers the 1991 Laser, Plymouth Laser, and Eagle Talon. These performance-oriented sporty coupes, often referred to as 'pocket rockets' of their era, were developed in collaboration with Mitsubishi and shared a platform with the Mitsubishi Eclipse and Eagle Summit. They were renowned for offering potent turbocharged engines, particularly the 2.0L turbocharged 4G63T, and available All-Wheel Drive (AWD) systems, making them highly acclaimed for their performance and value. Produced by Diamond-Star Motors, a joint venture between Chrysler and Mitsubishi, these vehicles represented a significant offering in the competitive market for sporty coupes. This comprehensive workshop repair service manual provides detailed information for the maintenance, diagnosis, and repair of your 1991 Laser or Talon. It covers all major vehicle systems, including engine mechanical, lubrication, cooling, fuel, exhaust, clutch, manual and automatic transaxles, front and rear axles, suspension, brakes, steering, and electrical systems. Additionally, the manual includes procedures for body and interior repairs, climate control, and diagnostic troubleshooting for OBDI systems. This resource is designed to assist owners, mechanics, and technicians in ensuring the proper functioning and longevity of the vehicle. 🏷️ Basic Information Identification Make: Chrysler/Plymouth/Eagle Model: Laser/Talon Year: 1991 Codes Platform: Mitsubishi Galant VR-4 based (Chrysler Diamond-Star Motors platform) 👋 Introduction Market Position Positioning: Performance-oriented sporty coupes, often referred to as 'pocket rockets' of their era. Competitive Analysis Competitors: Honda Prelude, Toyota Celica, Mazda MX-6, Nissan 240SX. Key Features Shared Platform: Developed in collaboration with Mitsubishi, sharing the platform with the Mitsubishi Eclipse and Eagle Summit, and closely related to the Mitsubishi Galant VR-4. Performance Options: Offered with potent turbocharged engines (especially in the Talon TSI and Laser RS Turbo variants) and available All-Wheel Drive (AWD) systems. 📋 Manual Details Coverage Areas Covered Vehicles: 1991 Chrysler Laser, Plymouth Laser, Eagle Talon Page Count Estimated Page Count: Over 1000 pages (typical for comprehensive workshop manuals of this era) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, inspection, repair, rebuild for all gasoline engines Engine Lubrication: Oil pump, oil pan, oil filter, oil cooler system diagnosis and repair Engine Cooling: Radiator, water pump, thermostat, cooling fan, hoses, coolant specifications and repair Engine Control: ECU diagnosis, sensors (MAP, TPS, O2, etc.), actuators, emission controls Fuel System: Fuel injection system, fuel pump, injectors, fuel pressure regulator, fuel tank, lines Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes, oxygen sensors Clutch: Clutch operation, disc, pressure plate, release bearing, hydraulic system repair Manual Transaxle: Gearbox disassembly, repair, component specifications, fluid requirements Automatic Transaxle: Transmission diagnosis, fluid service, internal component repair, torque converter Front Axle: CV joints, drive shafts, differential, bearings Rear Axle: Axle housing, differential, drive axles, bearings Front Suspension: Struts, control arms, ball joints, bushings, wheel bearings, alignment specifications Rear Suspension: Multi-link suspension components, bushings, alignment specifications Road Wheels Tyres: Tire pressure, rotation, wear analysis, wheel specifications, lug nut torque Brake System: Brake pads, rotors, calipers, hydraulic lines, master cylinder, ABS system (if equipped) Parking Brake: Parking brake mechanism, cables, adjustment procedures Brake Control: Brake booster, proportioning valves, ABS module and sensor diagnostics Power Steering: Power steering pump, rack and pinion, hydraulic lines, fluid specifications Steering System: Steering column, tie rods, steering linkage, alignment specifications Seat Belts: Seat belt inspection, replacement, pretensioner system (if applicable) Srs: Supplemental Restraint System (Airbag) diagnosis, module, sensors, and component replacement Body Lock Security: Door latches, locks, key cylinders, central locking system, alarm system Glasses Mirrors: Windshield, side windows, rear glass, mirror replacement, power window systems Roof: Sunroof operation, seals, water leak diagnosis Exterior Interior: Bumpers, fenders, doors, hood, trunk, interior trim panels, upholstery, headliner Instrumental Panel: Instrument cluster, gauges, warning lights, dashboard removal and repair Seat: Seat removal, adjustment mechanisms, seat belt anchors Air Conditioner: Refrigerant system, compressor, condenser, evaporator, heater core, controls, diagnostic procedures Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Starting Charging: Starter motor, alternator, battery, ignition system diagnosis Lighting System: Headlights, taillights, interior lights, turn signals, fog lights, bulb replacement Driver Information: On-board computer, trip computer, warning indicators Wiper Washer Horn: Wiper motor, linkage, washer pump, fluid reservoir, horn system Body Control: Body control module (BCM) functions, power door locks, windows, mirrors, security system logic Lan System: Local Area Network (LAN) or multiplex communication systems (if applicable) Audio Visual: Radio, CD player, speaker system, antenna, diagnostic and repair Auto Cruise Control: Cruise control system diagnosis, components, and adjustment Power Supply Ground: Battery, main fuse box, ground distribution points, circuit protection Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and changes, tune-ups, belt replacements Repair Procedures: Component-specific repair, overhaul, and replacement for all major systems Rebuild Procedures: Complete engine and transmission rebuild procedures Restoration Guidance: Detailed information beneficial for restoring the vehicle to original condition Diagnostic Troubleshooting: Systematic troubleshooting guides, symptom-based diagnostics, fault code interpretation (OBDI)...
This manual covers the 1991 Laser, Plymouth Laser, and Eagle Talon. These performance-oriented sporty coupes, often referred to as 'pocket rockets' of their era, were developed in collaboration with Mitsubishi and shared a platform with the Mitsubishi Eclipse and Eagle Summit. They were renowned for offering potent turbocharged engines, particularly the 2.0L turbocharged 4G63T, and available All-Wheel Drive (AWD) systems, making them highly acclaimed for their performance and value. Produced by Diamond-Star Motors, a joint venture between Chrysler and Mitsubishi, these vehicles represented a significant offering in the competitive market for sporty coupes.
This comprehensive workshop repair service manual provides detailed information for the maintenance, diagnosis, and repair of your 1991 Laser or Talon. It covers all major vehicle systems, including engine mechanical, lubrication, cooling, fuel, exhaust, clutch, manual and automatic transaxles, front and rear axles, suspension, brakes, steering, and electrical systems. Additionally, the manual includes procedures for body and interior repairs, climate control, and diagnostic troubleshooting for OBDI systems. This resource is designed to assist owners, mechanics, and technicians in ensuring the proper functioning and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Chrysler/Plymouth/Eagle
Model:
Laser/Talon
Year:
1991
Codes
Platform:
Mitsubishi Galant VR-4 based (Chrysler Diamond-Star Motors platform)
👋 Introduction
Market Position
Positioning:
Performance-oriented sporty coupes, often referred to as 'pocket rockets' of their era.
Competitive Analysis
Competitors:
Honda Prelude, Toyota Celica, Mazda MX-6, Nissan 240SX.
Key Features
Shared Platform:
Developed in collaboration with Mitsubishi, sharing the platform with the Mitsubishi Eclipse and Eagle Summit, and closely related to the Mitsubishi Galant VR-4.
Performance Options:
Offered with potent turbocharged engines (especially in the Talon TSI and Laser RS Turbo variants) and available All-Wheel Drive (AWD) systems.
📋 Manual Details
Coverage Areas
Covered Vehicles:
1991 Chrysler Laser, Plymouth Laser, Eagle Talon
Page Count
Estimated Page Count:
Over 1000 pages (typical for comprehensive workshop manuals of this era)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, inspection, repair, rebuild for all gasoline engines
Engine Lubrication:
Oil pump, oil pan, oil filter, oil cooler system diagnosis and repair
Engine Cooling:
Radiator, water pump, thermostat, cooling fan, hoses, coolant specifications and repair
Comprehensive (A-Z coverage, from basic maintenance to full engine/transmission rebuilds)
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Quality:
High Quality (implies clear text, readable diagrams, and high-resolution images/illustrations)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Various 4-cylinder engines including 1.8L, 2.0L naturally aspirated, and 2.0L turbocharged (4G63T).
Performance
Turbo Hp Torque:
Turbocharged models (e.g., 2.0L Turbo) typically produced around 195-205 horsepower and 203-208 lb-ft of torque, depending on specific trim and market.
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) for all variants.
🔧 Transmission
Standard
Manual Transmission:
5-speed manual transaxle was standard on most performance variants.
Optional
Automatic Transmission:
4-speed automatic transaxle was an option on most models.
Features
AWD Availability:
All-Wheel Drive (AWD) was a significant feature, particularly on the Eagle Talon TSI and Plymouth Laser RS Turbo models, often paired with the 4G63T engine.
📐 Dimensions
Exterior
Wheelbase:
Approximately 98.7 inches (2507 mm).
Length:
Approximately 172.4 inches (4379 mm).
Width:
Approximately 68.1 inches (1730 mm).
Height:
Approximately 50.4 inches (1280 mm).
Weights
Curb Weight:
Ranged from approximately 2,700 lbs to 3,200 lbs depending on engine and drivetrain.
🛡️ Safety Features
Ratings
NHTSA Crash Test:
NHTSA ratings for this era varied, but these vehicles were generally considered to have average safety for their class. Specific ratings for 1991 may require consulting historical NHTSA data.
Active Features
ABS Availability:
Anti-lock Braking System (ABS) was available on higher trim levels and AWD models.
Passive Features
Airbags:
Driver-side airbag was standard or optional depending on trim level and market for 1991.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette stereo with optional CD player and upgraded speaker systems.
Driver Assistance
Cruise Control:
Available on most models, providing comfort for highway driving.
Connectivity
Diagnostics:
OBDI diagnostic system for engine management, requiring specific connectors and scan tools of the era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil used.
Timing Belt Replacement:
Crucial for interference engines (like the 4G63T), usually recommended every 60,000-90,000 miles.
Fluid Specifications
Engine Oil Type:
API SG/SH, SAE 5W-30 or 10W-30 (refer to manual for exact specification based on climate).
Transmission Fluid:
Manual: GL-4, SAE 75W-90. Automatic: ATF SP-III or equivalent (refer to manual).
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.
Known Issues
Turbo Lag:
Common characteristic of turbo engines of this era, manageable with proper maintenance.
Suspension Wear:
Bushings and ball joints can wear out over time, affecting handling and ride quality.
Corrosion:
Rust can be an issue, particularly in wheel wells, rocker panels, and around windows.
Oil Leaks:
Valve cover gaskets and oil pan seals can degrade and leak.
📚 Vehicle History
Brand Heritage
Dsm Collaboration:
These vehicles were produced by Diamond-Star Motors (DSM), a joint venture between Chrysler and Mitsubishi Motors.
Model Evolution
First Generation:
This generation (DSM platform) debuted in 1989 and represented a shift in Chrysler's sporty coupe offerings, leveraging Mitsubishi's engineering expertise.
Production
Manufacturing Location:
Normal, Illinois, USA (Diamond-Star Motors plant).
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
The turbocharged AWD models, particularly the Eagle Talon TSI, were highly acclaimed for their performance and value, often appearing on 'best of' lists for affordable performance cars.
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