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Citroen CX 1991 Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: CX Year: 1991 Codes Chassis Code: MA (Series 2) 👋 Introduction Market Position Segment: Executive/Luxury Sedan Uniqueness: Pioneering hydropneumatic suspension system, aerodynamic design, front-wheel drive layout Competitive Analysis Competitors 1991: Mercedes-Benz W124 E-Class, BMW E34 5 Series, Audi V8 Quattro, Peugeot 605 Key Features Design Philosophy: Aerodynamic 'jet-age' styling, comfort-oriented ride quality, innovative engineering Driver Experience: Exceptional ride comfort and road holding due to hydropneumatic suspension, intuitive controls 📋 Manual Details Coverage Areas Covered Models: Citroën CX (all variants, including Prestige, GTi, TRD, etc.) for the 1991 model year Page Count Estimated Pages: Approximately 800-1200 pages (typical for comprehensive service manuals of this era) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English (translated from original French) Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system Drivetrain: Transmission (manual and automatic), clutch, drive shafts, differentials Chassis: Suspension (hydropneumatic systems), steering, brakes (hydraulic, ABS), wheels, tires Electrical: Wiring diagrams, lighting system, starting and charging system, ignition system, instrumentation, power accessories, body electronics Body: Body construction, interior trim, exterior trim, glass, doors, hoods, latches Procedures Included Maintenance: Scheduled maintenance intervals, fluid checks and changes, filter replacements, lubrication points Diagnostics: Troubleshooting guides, fault code interpretation (where applicable), diagnostic charts, component testing procedures Repair: Step-by-step repair procedures for all major components and systems, including engine rebuilds, transmission overhauls, suspension component replacement, brake caliper rebuilds Overhaul: Detailed instructions for the disassembly, inspection, and reassembly of engine, transmission, and suspension components Adjustment: Calibration and adjustment procedures for systems like ignition timing, carburetor settings (if applicable), suspension height Technical Depth Depth: Comprehensive coverage for professional technicians, including detailed diagrams, torque specifications, tolerances, and diagnostic procedures Diagnostic Level: Advanced diagnostics, including electrical system troubleshooting and hydraulic system analysis 📊 Manual Specifications File Format Digital Format: Searchable PDF with high-resolution diagrams and text Print Quality Digital Quality: Printable at home or professional print shop, ensuring clarity of diagrams and text Binding Type Digital Binding: N/A (Digital Format) Paper Type Digital Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: Douvrin (PRV V6) - various displacements available for 1991 Displacement 1: 2.0 Liters (e.g., CX 20) - 1995cc Displacement 2: 2.2 Liters (e.g., CX 22) - 2165cc Displacement 3: 2.5 Liters (e.g., CX 25, GTi) - 2494cc Performance Horsepower 2.0L: Approx. 110-115 hp (net) Horsepower 2.2L: Approx. 115-120 hp (net) Horsepower 2.5L: Approx. 130-138 hp (net) Horsepower 2.5L Gti: Approx. 160-168 hp (net, fuel injected) Fuel System Induction 2.0L: Carburetor (e.g., Weber or Solex twin-choke) Induction 2.2L: Carburetor (e.g., Solex twin-choke) Induction 2.5L: Carburetor (e.g., Solex twin-choke) or Bosch L-Jetronic Fuel Injection (GTi variant) Fuel Type: Unleaded Gasoline (95-98 RON recommended) 🔧 Transmission Standard Transmission Type Std: 4-speed Manual Transmission (e.g., UNC 5-speed available on some models) Optional Transmission Type Opt: 3-speed or 4-speed ZF Automatic Transmission Features Clutch Type: Hydraulic clutch actuation Transaxle: Front-wheel drive transaxle design 📐 Dimensions Exterior Length: Approx. 4.78 m (Berline) Width: Approx. 1.77 m Height: Approx. 1.37 m Wheelbase: Approx. 2.90 m Weights Curb Weight: Approx. 1300-1500 kg (depending on engine and equipment) 🛡️ Safety Features Ratings Crash Test Availability: Limited contemporary crash test data available from independent agencies Active Features Braking System: Hydraulic, servo-assisted with front discs and rear drums. ABS available on higher trims/later models. Suspension Stability: Hydropneumatic self-leveling suspension contributes to stability Passive Features Seat Belts: Three-point seat belts (front and rear) Body Structure: Reinforced safety cage, crumple zones 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player, often with amplifier Driver Assistance ABS: Anti-lock Braking System (optional on some models) Power Steering: Hydraulic power steering, often with variable assist Connectivity Original Features: Central locking, electric windows, air conditioning (optional) 🔧 Maintenance Service Intervals Oil Change: Every 7,500-10,000 km or 12 months Air Filter: Every 15,000-20,000 km Spark Plugs: Every 20,000-30,000 km (depending on type) Timing Belt: Crucial: Replace every 60,000-80,000 km or 4-5 years (non-interference engine on some variants, but critical for reliability) Fluid Specifications Engine Oil: 10W-40 or 15W-50 (API SF/SG) - check manual for specific viscosity and API rating Transmission Fluid Manual: GL-4 75W-90 or 80W-90 Gear Oil Transmission Fluid Auto: Dexron II (or equivalent) Hydropneumatic Fluid: LHM (Citroën Hydraulic Fluid - Green color) Known Issues Hydropneumatic System: Leaking spheres, failing hydraulic pump, worn seals, height corrector issues Electrical System: Corrosion in connectors, failing dashboard components, wiring harness degradation Rust: Prone to rust in wheel arches, sills, and floor pans, especially in damp climates Engine Cooling: Overheating due to compromised radiator or fan operation Exhaust System: Corrosion and leaks, particularly on longer tailpipes of larger engines 📚 Vehicle History Brand Heritage Citroen Innovation: Renowned for automotive innovation, particularly in suspension and aerodynamics (DS, SM) Model Evolution Cx Development: Successor to the iconic Citroën...
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Citroen CX 1991 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
CX
Year:
1991
Codes
Chassis Code:
MA (Series 2)
👋 Introduction
Market Position
Segment:
Executive/Luxury Sedan
Uniqueness:
Pioneering hydropneumatic suspension system, aerodynamic design, front-wheel drive layout
Competitive Analysis
Competitors 1991:
Mercedes-Benz W124 E-Class, BMW E34 5 Series, Audi V8 Quattro, Peugeot 605
Key Features
Design Philosophy:
Aerodynamic 'jet-age' styling, comfort-oriented ride quality, innovative engineering
Driver Experience:
Exceptional ride comfort and road holding due to hydropneumatic suspension, intuitive controls
📋 Manual Details
Coverage Areas
Covered Models:
Citroën CX (all variants, including Prestige, GTi, TRD, etc.) for the 1991 model year
Page Count
Estimated Pages:
Approximately 800-1200 pages (typical for comprehensive service manuals of this era)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English (translated from original French)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system
Drivetrain:
Transmission (manual and automatic), clutch, drive shafts, differentials
Chassis:
Suspension (hydropneumatic systems), steering, brakes (hydraulic, ABS), wheels, tires
Electrical:
Wiring diagrams, lighting system, starting and charging system, ignition system, instrumentation, power accessories, body electronics
Body:
Body construction, interior trim, exterior trim, glass, doors, hoods, latches
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid checks and changes, filter replacements, lubrication points
Diagnostics:
Troubleshooting guides, fault code interpretation (where applicable), diagnostic charts, component testing procedures
Repair:
Step-by-step repair procedures for all major components and systems, including engine rebuilds, transmission overhauls, suspension component replacement, brake caliper rebuilds
Overhaul:
Detailed instructions for the disassembly, inspection, and reassembly of engine, transmission, and suspension components
Adjustment:
Calibration and adjustment procedures for systems like ignition timing, carburetor settings (if applicable), suspension height
Technical Depth
Depth:
Comprehensive coverage for professional technicians, including detailed diagrams, torque specifications, tolerances, and diagnostic procedures
Diagnostic Level:
Advanced diagnostics, including electrical system troubleshooting and hydraulic system analysis
📊 Manual Specifications
File Format
Digital Format:
Searchable PDF with high-resolution diagrams and text
Print Quality
Digital Quality:
Printable at home or professional print shop, ensuring clarity of diagrams and text
Binding Type
Digital Binding:
N/A (Digital Format)
Paper Type
Digital Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Douvrin (PRV V6) - various displacements available for 1991
Displacement 1:
2.0 Liters (e.g., CX 20) - 1995cc
Displacement 2:
2.2 Liters (e.g., CX 22) - 2165cc
Displacement 3:
2.5 Liters (e.g., CX 25, GTi) - 2494cc
Performance
Horsepower 2.0L:
Approx. 110-115 hp (net)
Horsepower 2.2L:
Approx. 115-120 hp (net)
Horsepower 2.5L:
Approx. 130-138 hp (net)
Horsepower 2.5L Gti:
Approx. 160-168 hp (net, fuel injected)
Fuel System
Induction 2.0L:
Carburetor (e.g., Weber or Solex twin-choke)
Induction 2.2L:
Carburetor (e.g., Solex twin-choke)
Induction 2.5L:
Carburetor (e.g., Solex twin-choke) or Bosch L-Jetronic Fuel Injection (GTi variant)
Fuel Type:
Unleaded Gasoline (95-98 RON recommended)
🔧 Transmission
Standard
Transmission Type Std:
4-speed Manual Transmission (e.g., UNC 5-speed available on some models)
Optional
Transmission Type Opt:
3-speed or 4-speed ZF Automatic Transmission
Features
Clutch Type:
Hydraulic clutch actuation
Transaxle:
Front-wheel drive transaxle design
📐 Dimensions
Exterior
Length:
Approx. 4.78 m (Berline)
Width:
Approx. 1.77 m
Height:
Approx. 1.37 m
Wheelbase:
Approx. 2.90 m
Weights
Curb Weight:
Approx. 1300-1500 kg (depending on engine and equipment)
🛡️ Safety Features
Ratings
Crash Test Availability:
Limited contemporary crash test data available from independent agencies
Active Features
Braking System:
Hydraulic, servo-assisted with front discs and rear drums. ABS available on higher trims/later models.
Suspension Stability:
Hydropneumatic self-leveling suspension contributes to stability
Passive Features
Seat Belts:
Three-point seat belts (front and rear)
Body Structure:
Reinforced safety cage, crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, often with amplifier
Driver Assistance
ABS:
Anti-lock Braking System (optional on some models)
Power Steering:
Hydraulic power steering, often with variable assist
Connectivity
Original Features:
Central locking, electric windows, air conditioning (optional)
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500-10,000 km or 12 months
Air Filter:
Every 15,000-20,000 km
Spark Plugs:
Every 20,000-30,000 km (depending on type)
Timing Belt:
Crucial: Replace every 60,000-80,000 km or 4-5 years (non-interference engine on some variants, but critical for reliability)
Fluid Specifications
Engine Oil:
10W-40 or 15W-50 (API SF/SG) - check manual for specific viscosity and API rating
Transmission Fluid Manual:
GL-4 75W-90 or 80W-90 Gear Oil
Transmission Fluid Auto:
Dexron II (or equivalent)
Hydropneumatic Fluid:
LHM (Citroën Hydraulic Fluid - Green color)
Known Issues
Hydropneumatic System:
Leaking spheres, failing hydraulic pump, worn seals, height corrector issues
Electrical System:
Corrosion in connectors, failing dashboard components, wiring harness degradation
Rust:
Prone to rust in wheel arches, sills, and floor pans, especially in damp climates
Engine Cooling:
Overheating due to compromised radiator or fan operation
Exhaust System:
Corrosion and leaks, particularly on longer tailpipes of larger engines
📚 Vehicle History
Brand Heritage
Citroen Innovation:
Renowned for automotive innovation, particularly in suspension and aerodynamics (DS, SM)
Model Evolution
Cx Development:
Successor to the iconic Citroën DS, retaining hydropneumatic suspension and front-wheel drive, launched in 1974
Series 2 Update:
Significant facelift in 1986 (Series 2) with revised interior, improved aerodynamics, and updated powertrain options
Production
Production Period:
1974-1991
Production Volume:
Over 300,000 units produced globally
🏆 Awards & Recognition
Recognitions
European Car Of The Year Nomination:
Shortlisted for European Car of the Year in 1975
Design Awards:
Consistently recognized for its futuristic and aerodynamic design
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