🏷️ Basic Information Identification Make: Daihatsu Model: Rocky Year: 1991 Generation Chassis Code: F300 Series (Primary for this era) Codes Engine Codes: While not explicitly stated, common engines for this generation include the HD-C (1.6L 4WD) and possibly others depending on market. The manual likely covers all 1991 variants. 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-roader. Manual Target Audience: Daihatsu Rocky 1991 owners and independent mechanics seeking comprehensive repair information. Competitive Analysis Competitors: Suzuki Samurai, Jeep Wrangler (YJ), Mitsubishi Pajero/Montero (early generations), Toyota Land Cruiser (early generations). Key Features Manual Advantage: Official factory documentation, comprehensive coverage, detailed illustrations, step-by-step instructions, advanced troubleshooting. Value Proposition: Empowers owners to perform their own maintenance and repairs, saving significant labor costs compared to dealership service. Learning Curve: Designed to teach owners what factory-trained technicians know, making repairs accessible even for those not skilled with computers. 📋 Manual Details Coverage Areas Primary Coverage: All Daihatsu Rocky 1991 models and styles. Page Count Estimated Page Count: Hundreds of pages (exact count not provided, but typical for a full factory service manual). Manual Type Type: Factory Service Repair Manual Source Authenticity: Actual Genuine Repair Service Factory Manuals (NOT 3rd party). Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Engine service and repair (likely including top-end, bottom-end, cooling, lubrication, fuel injection, emission control). Transmission Service: Transmission service and repair (likely covering manual and/or automatic transmissions depending on market variants). Brake System: Brake system inspection, repair, and maintenance. Electrical System: Electrical system diagnostics, repair, and wiring diagrams. Suspension Steering: Suspension and steering system service and repair. Chassis Body: Chassis and body repair, including structural components. Fuel System: Fuel injection and fuel system diagnosis and repair. Cooling System: Cooling system service and repair. HVAC System: Heater and air conditioning system service and repair. Drive Axles Differential: Differential and drive axle service and repair. Restraint System: Restraint system (likely seat belts, potentially airbags depending on market availability) information. Interior Components: Interior component repair and maintenance. Emission System: Emission system diagnosis and repair, including components like O2 sensors, EGR valve (if equipped), and catalytic converter. Procedures Included Maintenance: General maintenance, periodic lubrication, and scheduled service procedures. Troubleshooting: Advanced troubleshooting guide for diagnosing and correcting problems. Repair Rebuild: Step-by-step repair, rebuild, refurbish, and restoration procedures for all vehicle systems. Diagnostics: All diagnostic procedures for identifying and resolving issues. Engine Control System: Detailed coverage of the Engine Control System (ECU, sensors, actuators) for diagnosis and repair. Lubrication Schedule: Specific instructions for periodic lubrication points and recommended lubricants. Tune Up Procedures: Comprehensive tune-up procedures, including ignition timing, idle speed adjustment, and emissions control system checks. Alignment Specifications: Wheel alignment specifications (caster, camber, toe) would be included in the suspension section. Technical Depth Depth: Complete factory-level technical information, covering everything from basic maintenance to complex repairs and diagnostics. Illustrations Diagrams: Contains all necessary illustrations, drawings, and photos for repair procedures, as well as detailed wiring diagrams. Advanced Diagnostics: Includes an advanced troubleshooting guide to help diagnose and correct complex problems. 📊 Manual Specifications File Format Format: PDF Searchable: Yes (implied by PDF format and mention of search function). Storage: Can be saved to hard drive or burned to CD-ROM. Print Quality Printability: Printable without restriction (individual pages or entire manual). Resolution: High resolution. Binding Type Binding: Digital (PDF download), allowing for user printing and binding. Paper Type Paper Type Equivalent: N/A (Digital product). Software Requirements Reader Software: Adobe PDF Reader. Compatibility: Compatible with all PC-based Windows operating systems and Mac. ⚙️ Engine Specifications Primary Engine Engine Displacement: Likely 1.6L (1589 cc) for the HD-C engine, common in this generation. Other displacements may have been available depending on the market. The manual covers all applicable engines for 1991. Engine Layout: Inline 4-cylinder (typical for HD-C). Performance Horsepower Range: Typically around 75-90 HP for the 1.6L engine, though specific figures vary by tuning and market. Torque Range: Torque figures would be detailed in the manual, generally suitable for off-road capability. Fuel System Injection Type: Fuel Injection (EFI - Electronic Fuel Injection) for the 1991 model year, replacing older carbureted systems. Fuel Type: Unleaded Gasoline. Emission System Catalytic Converter: Equipped with a catalytic converter to meet emission standards of the era. Engine Layout Engine Mounting: Transverse engine mounting, typical for front-wheel drive based platforms adapted for 4WD. 🔧 Transmission Standard Transmission Type Std: Likely a 5-speed manual transmission as standard in many markets. The manual will detail this. Optional Transmission Type Opt: A 4-speed automatic transmission was often an option. The manual will cover this if equipped. Features Drivetrain: Part-time 4WD system (4x4) with a transfer case, providing selectable 2WD and 4WD modes. Some models may have been RWD only, but 4WD is characteristic of the Rocky. Manual will cover all configurations. 📐 Dimensions Exterior Body Styles: Available in Soft...
While not explicitly stated, common engines for this generation include the HD-C (1.6L 4WD) and possibly others depending on market. The manual likely covers all 1991 variants.
Empowers owners to perform their own maintenance and repairs, saving significant labor costs compared to dealership service.
Learning Curve:
Designed to teach owners what factory-trained technicians know, making repairs accessible even for those not skilled with computers.
📋 Manual Details
Coverage Areas
Primary Coverage:
All Daihatsu Rocky 1991 models and styles.
Page Count
Estimated Page Count:
Hundreds of pages (exact count not provided, but typical for a full factory service manual).
Manual Type
Type:
Factory Service Repair Manual
Source Authenticity:
Actual Genuine Repair Service Factory Manuals (NOT 3rd party).
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service:
Engine service and repair (likely including top-end, bottom-end, cooling, lubrication, fuel injection, emission control).
Transmission Service:
Transmission service and repair (likely covering manual and/or automatic transmissions depending on market variants).
Brake System:
Brake system inspection, repair, and maintenance.
Electrical System:
Electrical system diagnostics, repair, and wiring diagrams.
Suspension Steering:
Suspension and steering system service and repair.
Chassis Body:
Chassis and body repair, including structural components.
Fuel System:
Fuel injection and fuel system diagnosis and repair.
Cooling System:
Cooling system service and repair.
HVAC System:
Heater and air conditioning system service and repair.
Drive Axles Differential:
Differential and drive axle service and repair.
Restraint System:
Restraint system (likely seat belts, potentially airbags depending on market availability) information.
Interior Components:
Interior component repair and maintenance.
Emission System:
Emission system diagnosis and repair, including components like O2 sensors, EGR valve (if equipped), and catalytic converter.
Procedures Included
Maintenance:
General maintenance, periodic lubrication, and scheduled service procedures.
Troubleshooting:
Advanced troubleshooting guide for diagnosing and correcting problems.
Repair Rebuild:
Step-by-step repair, rebuild, refurbish, and restoration procedures for all vehicle systems.
Diagnostics:
All diagnostic procedures for identifying and resolving issues.
Engine Control System:
Detailed coverage of the Engine Control System (ECU, sensors, actuators) for diagnosis and repair.
Lubrication Schedule:
Specific instructions for periodic lubrication points and recommended lubricants.
Tune Up Procedures:
Comprehensive tune-up procedures, including ignition timing, idle speed adjustment, and emissions control system checks.
Alignment Specifications:
Wheel alignment specifications (caster, camber, toe) would be included in the suspension section.
Technical Depth
Depth:
Complete factory-level technical information, covering everything from basic maintenance to complex repairs and diagnostics.
Illustrations Diagrams:
Contains all necessary illustrations, drawings, and photos for repair procedures, as well as detailed wiring diagrams.
Advanced Diagnostics:
Includes an advanced troubleshooting guide to help diagnose and correct complex problems.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes (implied by PDF format and mention of search function).
Storage:
Can be saved to hard drive or burned to CD-ROM.
Print Quality
Printability:
Printable without restriction (individual pages or entire manual).
Resolution:
High resolution.
Binding Type
Binding:
Digital (PDF download), allowing for user printing and binding.
Paper Type
Paper Type Equivalent:
N/A (Digital product).
Software Requirements
Reader Software:
Adobe PDF Reader.
Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
Likely 1.6L (1589 cc) for the HD-C engine, common in this generation. Other displacements may have been available depending on the market. The manual covers all applicable engines for 1991.
Engine Layout:
Inline 4-cylinder (typical for HD-C).
Performance
Horsepower Range:
Typically around 75-90 HP for the 1.6L engine, though specific figures vary by tuning and market.
Torque Range:
Torque figures would be detailed in the manual, generally suitable for off-road capability.
Fuel System
Injection Type:
Fuel Injection (EFI - Electronic Fuel Injection) for the 1991 model year, replacing older carbureted systems.
Fuel Type:
Unleaded Gasoline.
Emission System
Catalytic Converter:
Equipped with a catalytic converter to meet emission standards of the era.
Engine Layout
Engine Mounting:
Transverse engine mounting, typical for front-wheel drive based platforms adapted for 4WD.
🔧 Transmission
Standard
Transmission Type Std:
Likely a 5-speed manual transmission as standard in many markets. The manual will detail this.
Optional
Transmission Type Opt:
A 4-speed automatic transmission was often an option. The manual will cover this if equipped.
Features
Drivetrain:
Part-time 4WD system (4x4) with a transfer case, providing selectable 2WD and 4WD modes. Some models may have been RWD only, but 4WD is characteristic of the Rocky. Manual will cover all configurations.
📐 Dimensions
Exterior
Body Styles:
Available in Soft Top and Hardtop (Fiberglass/Steel) configurations.
Wheelbase:
Approximately 2,030 mm (80 inches) for the short wheelbase F300 series.
Track Width:
Specific figures would be in the manual, critical for wheel alignment and tire selection.
Weights
Curb Weight:
Varies by configuration, but generally around 950-1100 kg (2100-2400 lbs).
🛡️ Safety Features
Ratings
Crash Test Info:
Specific crash test ratings for the 1991 Rocky may be limited in publicly available databases; the manual would provide design and safety feature information.
Active Features
Braking System:
Front disc brakes, rear drum brakes typical for this era and vehicle class. Anti-lock braking systems (ABS) were not common on this model.
Passive Features
Restraint System:
Seat belts (likely 3-point front, 2-point rear), and potentially reinforced chassis for occupant protection.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player was standard. Optional upgrades might have existed. Manual may cover basic audio system removal/installation.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was generally not a feature on the 1991 Rocky.
Connectivity
Connectivity Features:
Minimal to no advanced connectivity features expected for this model year. Focus is on mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 km (3,000 miles) or 6 months, whichever comes first, but the manual will provide precise factory-recommended intervals.
Transmission Fluid Interval:
Transmission fluid changes are typically recommended every 30,000-50,000 km (18,000-30,000 miles), but the manual will have specific intervals for both manual and automatic transmissions.
Fluid Specifications
Engine Oil Type:
Likely API SF/SG or later, with viscosity grades such as 10W-30 or 5W-30, detailed in the manual.
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Specific type (e.g., green or long-life) will be in the manual.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Type:
Manual transmission fluid specification (e.g., GL-4) and automatic transmission fluid (e.g., Dexron II/III equivalent) will be detailed.
Known Issues
Common Wear Items:
As a 30+ year old vehicle: clutch wear, suspension bushings, exhaust system rust, ignition system components (spark plugs, wires), fuel injectors/pump, and potential rust on body panels and chassis components.
Electrical Gremlins:
Older vehicles can develop minor electrical issues due to age of wiring and connectors; the manual's wiring diagrams are crucial.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu is known for producing small, economical, and capable off-road vehicles and city cars.
Model Evolution
Rocky Lineage:
The Rocky (also known as Feroza in some markets) was Daihatsu's compact SUV offering, designed for ruggedness and off-road capability. It succeeded the Taft and was a precursor to later Daihatsu SUVs.
Production
Production Period:
The F300 Rocky (and Feroza) was produced from 1989 to 1997, with 1991 being a mid-production year.
🏆 Awards & Recognition
Recognitions
Market Perception:
Recognized for its compact size, off-road capability, and affordability in its segment.
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