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1991 Dodge Spirit Service and Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Dodge Model: Spirit Year: 1991 Codes Platform Code: J Generation Generation Designation: First Generation (1989-1995) 👋 Introduction Market Position Target Audience: Vehicle owners seeking to perform their own maintenance and repairs, automotive repair shops Competitive Analysis Advantage Over Generic Manuals: Vehicle-specific, factory-authorized procedures and specifications, unlike generic aftermarket guides Key Features Information Source: Exact same manual used by dealership technicians Content Format: Step-by-step instructions, diagrams, illustrations, wiring schematics User Experience: Easy-to-use PDF, ability to print only necessary pages, digital storage prevents wear and tear 📋 Manual Details Coverage Areas All Models Trims: Yes Repair Scope: A-Z, All Repairs Page Count Estimated Page Count: Extensive (Factory Level Detail Implies 1000+ Pages) Manual Type Type: Factory Service & Repair Manual (Technician Level) Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, rebuilding, diagnostics, timing, lubrication, cooling systems Engine Control System: EFI, ignition system, sensors, actuators, ECU diagnostics Fuel System: Fuel delivery, injection, pump, lines, filters, fuel pressure specifications Emission Control: EGR system, evaporative emissions, catalytic converter, OBD-I diagnostics (where applicable) Intake Exhaust Cooling: Intake manifold, exhaust manifold, catalytic converter, radiator, heater core, coolant flow Lube System: Oil pump, oil filter specifications, oil pan, lubrication passages, oil change intervals Ignition Starting Charging: Spark plugs, ignition coils, distributor, starter motor, alternator, battery specifications, charging system diagnostics Automatic Transmission: Transmission overhaul, fluid specifications, hydraulic controls, electronic controls, torque converter Manual Transmission Clutch: Clutch assembly, transmission overhaul, fluid specifications, shifter mechanism Drive Shaft Differential: Propeller shaft, U-joints, differential overhaul, axle shafts, fluid specifications Suspension Steering: Front and rear suspension components, struts, shock absorbers, ball joints, tie rods, power steering system, steering gear Wheels Tires: Tire pressure, wheel lug nut torque, wheel bearing replacement Brake System: Front and rear brake pads, rotors, calipers, wheel cylinders, master cylinder, brake fluid specifications, bleeding procedures, parking brake system Electrical System: Complete wiring schematics, fuse box layout, relays, lighting, accessories, power distribution Body Interior Exterior: Door mechanisms, locks, windows, mirrors, seats, instrument panel, HVAC, body panels, trim Supplemental Restraint System: Airbag system diagnostics and removal (cautionary procedures) Cruise Control: System operation, diagnostics, and repair Wiper Washer: Wiper motor, washer pump, linkage, fluid reservoir Climate Control: Air conditioning system, heater, blower motor, controls, refrigerant specifications Procedures Included Maintenance: Scheduled maintenance, fluid checks, filter replacements, tune-ups Diagnostics: Component testing, symptom-based troubleshooting, fault code retrieval (OBD-I) Repair Rebuild: Complete component overhaul and replacement for all major systems Installation: Installation procedures for major components and accessories Wiring Schematics: Detailed and comprehensive wiring diagrams for all electrical systems Technical Depth Depth: Factory-level detail, intended for professional technicians and advanced DIYers 📊 Manual Specifications File Format Compatibility: Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac Software Requirements: Adobe PDF Reader, Winzip (free) Print Quality Printability: All pages printable, high resolution for clear diagrams Image Scaling: Images can be blown up and printed enlarged Binding Type Binding: Digital (PDF), no physical binding Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Available Engines: 2.5L (153 cu in) K-Jetronic EFI I4, 2.5L (153 cu in) MPFI I4, 3.0L (182 cu in) MPFI V6 Performance 2 5L I4 Horsepower: Approx. 100-110 HP (depending on injection system) 3 0L V6 Horsepower: Approx. 140-144 HP Fuel System Fuel Injection Type: K-Jetronic (CIS) for some 2.5L, Multi-Point Fuel Injection (MPFI) for others and 3.0L V6 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 3-speed Automatic Transmission (A413) Features Automatic Transmission Features: Electronic control for some later models, torque converter lock-up 📐 Dimensions Exterior Body Style: 4-door Sedan, 5-door Hatchback (often referred to as Liftback) Weights Curb Weight Range: Approx. 2600 - 2900 lbs (depending on engine and equipment) 🛡️ Safety Features Active Features Braking System: Front disc brakes, rear drum brakes (standard); Anti-lock Braking System (ABS) available on some models Passive Features Restraint Systems: Seat belts, driver-side airbag (optional or standard on later production) 💡 Technology Features Infotainment Audio System: Factory AM/FM radio with cassette player, optional premium sound system Driver Assistance ABS: Optional Anti-lock Braking System (ABS) Connectivity Diagnostic Interface: OBD-I diagnostic connector 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000 miles or 3 months (under normal driving conditions, consult manual for severe conditions) Spark Plug Replacement Interval: Approx. 30,000 miles (for standard plugs) Fluid Specifications Engine Oil Type Viscosity: API SG, SAE 5W-30 or 10W-30 (refer to manual for temperature-specific recommendations) Coolant Type: Chrysler Extended Life Antifreeze/Coolant (50/50 mix) or equivalent ethylene glycol-based coolant Automatic Transmission Fluid Type: Chrysler ATF+3 or equivalent Brake Fluid Type: DOT 3 Known Issues Common Problems: Transmission solenoid issues, aging fuel injectors, interior trim degradation, potential for head gasket leaks on V6 engines, power steering pump leaks 📚 Vehicle History Brand Heritage Manufacturer: Dodge (Chrysler Corporation) Model Evolution Platform Sharing: Based on the...
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1991 Dodge Spirit Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Spirit
Year:
1991
Codes
Platform Code:
J
Generation
Generation Designation:
First Generation (1989-1995)
👋 Introduction
Market Position
Target Audience:
Vehicle owners seeking to perform their own maintenance and repairs, automotive repair shops
Competitive Analysis
Advantage Over Generic Manuals:
Vehicle-specific, factory-authorized procedures and specifications, unlike generic aftermarket guides
Key Features
Information Source:
Exact same manual used by dealership technicians
Content Format:
Step-by-step instructions, diagrams, illustrations, wiring schematics
User Experience:
Easy-to-use PDF, ability to print only necessary pages, digital storage prevents wear and tear
📋 Manual Details
Coverage Areas
All Models Trims:
Yes
Repair Scope:
A-Z, All Repairs
Page Count
Estimated Page Count:
Extensive (Factory Level Detail Implies 1000+ Pages)
Manual Type
Type:
Factory Service & Repair Manual (Technician Level)
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, rebuilding, diagnostics, timing, lubrication, cooling systems
Engine Control System:
EFI, ignition system, sensors, actuators, ECU diagnostics
Fuel System:
Fuel delivery, injection, pump, lines, filters, fuel pressure specifications
Emission Control:
EGR system, evaporative emissions, catalytic converter, OBD-I diagnostics (where applicable)
Intake Exhaust Cooling:
Intake manifold, exhaust manifold, catalytic converter, radiator, heater core, coolant flow
Lube System:
Oil pump, oil filter specifications, oil pan, lubrication passages, oil change intervals
Ignition Starting Charging:
Spark plugs, ignition coils, distributor, starter motor, alternator, battery specifications, charging system diagnostics
Automatic Transmission:
Transmission overhaul, fluid specifications, hydraulic controls, electronic controls, torque converter
Manual Transmission Clutch:
Clutch assembly, transmission overhaul, fluid specifications, shifter mechanism
Drive Shaft Differential:
Propeller shaft, U-joints, differential overhaul, axle shafts, fluid specifications
Suspension Steering:
Front and rear suspension components, struts, shock absorbers, ball joints, tie rods, power steering system, steering gear
Wheels Tires:
Tire pressure, wheel lug nut torque, wheel bearing replacement
Brake System:
Front and rear brake pads, rotors, calipers, wheel cylinders, master cylinder, brake fluid specifications, bleeding procedures, parking brake system
Electrical System:
Complete wiring schematics, fuse box layout, relays, lighting, accessories, power distribution
Body Interior Exterior:
Door mechanisms, locks, windows, mirrors, seats, instrument panel, HVAC, body panels, trim
Supplemental Restraint System:
Airbag system diagnostics and removal (cautionary procedures)
Cruise Control:
System operation, diagnostics, and repair
Wiper Washer:
Wiper motor, washer pump, linkage, fluid reservoir
Climate Control:
Air conditioning system, heater, blower motor, controls, refrigerant specifications
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks, filter replacements, tune-ups
Diagnostics:
Component testing, symptom-based troubleshooting, fault code retrieval (OBD-I)
Repair Rebuild:
Complete component overhaul and replacement for all major systems
Installation:
Installation procedures for major components and accessories
Wiring Schematics:
Detailed and comprehensive wiring diagrams for all electrical systems
Technical Depth
Depth:
Factory-level detail, intended for professional technicians and advanced DIYers
📊 Manual Specifications
File Format
Compatibility:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac
Software Requirements:
Adobe PDF Reader, Winzip (free)
Print Quality
Printability:
All pages printable, high resolution for clear diagrams
Image Scaling:
Images can be blown up and printed enlarged
Binding Type
Binding:
Digital (PDF), no physical binding
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Available Engines:
2.5L (153 cu in) K-Jetronic EFI I4, 2.5L (153 cu in) MPFI I4, 3.0L (182 cu in) MPFI V6
Performance
2 5L I4 Horsepower:
Approx. 100-110 HP (depending on injection system)
3 0L V6 Horsepower:
Approx. 140-144 HP
Fuel System
Fuel Injection Type:
K-Jetronic (CIS) for some 2.5L, Multi-Point Fuel Injection (MPFI) for others and 3.0L V6
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
3-speed Automatic Transmission (A413)
Features
Automatic Transmission Features:
Electronic control for some later models, torque converter lock-up
📐 Dimensions
Exterior
Body Style:
4-door Sedan, 5-door Hatchback (often referred to as Liftback)
Weights
Curb Weight Range:
Approx. 2600 - 2900 lbs (depending on engine and equipment)
🛡️ Safety Features
Active Features
Braking System:
Front disc brakes, rear drum brakes (standard); Anti-lock Braking System (ABS) available on some models
Passive Features
Restraint Systems:
Seat belts, driver-side airbag (optional or standard on later production)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio with cassette player, optional premium sound system
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS)
Connectivity
Diagnostic Interface:
OBD-I diagnostic connector
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles or 3 months (under normal driving conditions, consult manual for severe conditions)
Spark Plug Replacement Interval:
Approx. 30,000 miles (for standard plugs)
Fluid Specifications
Engine Oil Type Viscosity:
API SG, SAE 5W-30 or 10W-30 (refer to manual for temperature-specific recommendations)
Coolant Type:
Chrysler Extended Life Antifreeze/Coolant (50/50 mix) or equivalent ethylene glycol-based coolant
Automatic Transmission Fluid Type:
Chrysler ATF+3 or equivalent
Brake Fluid Type:
DOT 3
Known Issues
Common Problems:
Transmission solenoid issues, aging fuel injectors, interior trim degradation, potential for head gasket leaks on V6 engines, power steering pump leaks
📚 Vehicle History
Brand Heritage
Manufacturer:
Dodge (Chrysler Corporation)
Model Evolution
Platform Sharing:
Based on the Chrysler J platform, shared with the Plymouth Acclaim and Chrysler LeBaron (1990-1994 models)
Production
Production Period:
1989-1995
Manufacturing Location:
Sterling Heights, Michigan, USA
🏆 Awards & Recognition
Recognitions
Competitor Comparisons:
Positioned as a value-oriented compact/mid-size sedan and hatchback, competing with models like the Ford Tempo, Chevrolet Corsica, and Honda Accord.
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