1991 Dodge Spirit Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Dodge Model: Spirit Year: 1991 Generation Platform: J-Body platform Codes Chassis Code: P-body (shared with Plymouth Acclaim) 👋 Introduction Market Position Segment: Compact Sedan (part of the K-Car lineage). Target Audience: Economy-minded consumers seeking reliable transportation. Competitive Analysis Key Competitors: Ford Tempo, Chevrolet Cavalier, Honda Civic, Toyota Corolla. Key Features Vehicle Appeal: Affordability, practicality, and a generally robust powertrain (especially with the 2.5L engine). Manual Value Proposition: Provides OE-level diagnostic and repair information for DIYers, saving significant labor costs compared to professional repair shops. Online Access Benefit: Convenient access on multiple devices, updated information (as available from the licensing source), and elimination of physical storage issues associated with printed manuals. 📋 Manual Details Coverage Areas Systems Covered Overview: Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, Electrical System, HVAC, Body, Interior, Maintenance, Diagnostics, Troubleshooting. Page Count Estimated Pages: Comprehensive digital content, equivalent to ~1000+ printed pages (estimated based on typical OE service manuals). Manual Type Type: Online Service and Repair Manual Software Language Language: English Format Format: Web-based access (requires internet connection and web browser), compatible with PC, laptop, smartphone, tablet. 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, repair, and reassembly procedures for all engine components, including cylinder heads, block, pistons, crankshaft, camshafts, valves, timing systems. Engine Fuel And Emissions: Fuel injection system (MPI), throttle body, fuel pump, fuel filter, injectors, emission control systems (catalytic converter, EGR, O2 sensors), evaporative emission control (EVAP). Transmission Manual: Internal components, clutch system, shifter mechanism, fluid changes, repair procedures for manual transmissions. Transmission Automatic: Internal components, torque converter, valve body, seals, fluid changes, diagnostic procedures, repair for automatic transmissions. Drivetrain: Front-wheel drive system, CV joints, drive axles, differential, transaxle. Brakes: Front and rear disc brakes, drum brakes (if applicable), parking brake system, hydraulic system, ABS (if equipped), bleeding procedures, component replacement. Suspension: Front struts, rear shock absorbers, coil springs, control arms, ball joints, sway bars, bushings, wheel bearings. Steering: Power steering system, steering gear, tie rod ends, power steering pump, fluid, alignment specifications. Electrical System: Battery, charging system (alternator, regulator), starting system (starter motor), ignition system (distributor, coil, spark plugs, wires), lighting, fuses, relays, switches, wiring diagrams. HVAC System: Heating, ventilation, and air conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant, seals, hoses, control modules. Body And Interior: Body panels, doors, windows, latches, hinges, bumpers, interior trim, seats, dashboard, headliner, carpeting. Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation. Troubleshooting Diagnostics: Diagnostic trouble codes (DTCs) for engine and related systems, symptom-based troubleshooting guides, electrical system diagnostics. Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle circuits, aiding in diagnosing electrical faults. Specifications And Tolerances: Precise measurements, torque specifications, and acceptable wear limits for all mechanical components. Technical Depth Depth: Comprehensive OE-level repair and diagnostic information, suitable for professional technicians and experienced DIYers. Covers everything from basic maintenance to complete engine and transmission overhauls. 📊 Manual Specifications File Format Digital Delivery: Online access via web browser, no downloadable files included in the standard subscription. Print Quality Digital Resolution: High-resolution, clear digital presentation of diagrams, text, and images. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Option 1: 2.5L (153 cu in) Turbocharged Inline-4 (VIN H, TBI) Engine Option 2: 2.5L (153 cu in) Naturally Aspirated Inline-4 (VIN K, MPI) Engine Option 3: 3.0L (181 cu in) Mitsubishi V6 (VIN X) Performance 2.5L Turbo (Tbi) Horsepower: 150 hp @ 4800 rpm 2.5L Turbo (Tbi) Torque: 175 lb-ft @ 3200 rpm 2.5L Na (Mpi) Horsepower: 130 hp @ 5200 rpm 2.5L Na (Mpi) Torque: 145 lb-ft @ 3600 rpm 3.0L V6 Horsepower: 141 hp @ 4800 rpm 3.0L V6 Torque: 168 lb-ft @ 3600 rpm Fuel System Injection Type 2.5L: Throttle Body Injection (TBI) for Turbocharged, Multi-Point Fuel Injection (MPI) for Naturally Aspirated. Injection Type 3.0L: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management ECM: Engine Control Module (ECM) or Powertrain Control Module (PCM) depending on engine and options. 🔧 Transmission Standard Transmission Type 2.5L: 5-Speed Manual Transmission Type 3.0L: 3-Speed Automatic (A604) or 4-Speed Automatic (depending on market and specific application, A670 for some V6). Optional Transmission Option: 3-Speed Automatic (A413/A470) for 2.5L engines, 4-Speed Automatic (A606) for some 2.5L and 3.0L variants. Features Automatic Transmission Control: Electronic or hydraulic control depending on the specific transmission unit. 📐 Dimensions Exterior Length: ~177 inches Width: ~67 inches Height: ~53 inches Weights Curb Weight: ~2700-3000 lbs (depending on engine and options) 🛡️ Safety Features Ratings NHTSA Frontal Impact: Not extensively documented for this specific model year; generally rated average for its era. Active Features ABS: Optional Anti-lock Braking...
Ford Tempo, Chevrolet Cavalier, Honda Civic, Toyota Corolla.
Key Features
Vehicle Appeal:
Affordability, practicality, and a generally robust powertrain (especially with the 2.5L engine).
Manual Value Proposition:
Provides OE-level diagnostic and repair information for DIYers, saving significant labor costs compared to professional repair shops.
Online Access Benefit:
Convenient access on multiple devices, updated information (as available from the licensing source), and elimination of physical storage issues associated with printed manuals.
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation.
Troubleshooting Diagnostics:
Diagnostic trouble codes (DTCs) for engine and related systems, symptom-based troubleshooting guides, electrical system diagnostics.
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle circuits, aiding in diagnosing electrical faults.
Specifications And Tolerances:
Precise measurements, torque specifications, and acceptable wear limits for all mechanical components.
Technical Depth
Depth:
Comprehensive OE-level repair and diagnostic information, suitable for professional technicians and experienced DIYers. Covers everything from basic maintenance to complete engine and transmission overhauls.
📊 Manual Specifications
File Format
Digital Delivery:
Online access via web browser, no downloadable files included in the standard subscription.
Print Quality
Digital Resolution:
High-resolution, clear digital presentation of diagrams, text, and images.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
2.5L (153 cu in) Turbocharged Inline-4 (VIN H, TBI)
Engine Option 2:
2.5L (153 cu in) Naturally Aspirated Inline-4 (VIN K, MPI)
Engine Option 3:
3.0L (181 cu in) Mitsubishi V6 (VIN X)
Performance
2.5L Turbo (Tbi) Horsepower:
150 hp @ 4800 rpm
2.5L Turbo (Tbi) Torque:
175 lb-ft @ 3200 rpm
2.5L Na (Mpi) Horsepower:
130 hp @ 5200 rpm
2.5L Na (Mpi) Torque:
145 lb-ft @ 3600 rpm
3.0L V6 Horsepower:
141 hp @ 4800 rpm
3.0L V6 Torque:
168 lb-ft @ 3600 rpm
Fuel System
Injection Type 2.5L:
Throttle Body Injection (TBI) for Turbocharged, Multi-Point Fuel Injection (MPI) for Naturally Aspirated.
Injection Type 3.0L:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECM:
Engine Control Module (ECM) or Powertrain Control Module (PCM) depending on engine and options.
🔧 Transmission
Standard
Transmission Type 2.5L:
5-Speed Manual
Transmission Type 3.0L:
3-Speed Automatic (A604) or 4-Speed Automatic (depending on market and specific application, A670 for some V6).
Optional
Transmission Option:
3-Speed Automatic (A413/A470) for 2.5L engines, 4-Speed Automatic (A606) for some 2.5L and 3.0L variants.
Features
Automatic Transmission Control:
Electronic or hydraulic control depending on the specific transmission unit.
📐 Dimensions
Exterior
Length:
~177 inches
Width:
~67 inches
Height:
~53 inches
Weights
Curb Weight:
~2700-3000 lbs (depending on engine and options)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Not extensively documented for this specific model year; generally rated average for its era.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on front wheels, potentially all four on later models or specific trims.
Passive Features
Airbags:
Driver-side airbag standard for 1991 model year.
Seatbelts:
Front and rear seat belts, with front shoulder belts.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo radio, cassette player, optional CD player (rare).
Driver Assistance
Cruise Control:
Optional cruise control system.
Connectivity
Hud:
Not available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 3 months (under normal conditions). Consult manual for severe service intervals.
Engine Coolant Flush:
Every 30,000 miles or 24 months.
Transmission Fluid Change Auto:
Every 30,000 miles or 24 months (recommendation varies; check manual for specific transmission type).
Spark Plug Replacement 2.5L:
Approximately every 30,000 miles (check specific plug type recommendations).
Fluid Specifications
Engine Oil Type:
API SG, SAE 10W-30 (check manual for specific viscosity by temperature).
Engine Oil Capacity:
4.5 quarts (4.3 liters) with filter for 2.5L, 4.0 quarts (3.8 liters) for 3.0L V6 (approximate).
Automatic Transmission Fluid:
ATF+3 (Chrysler spec Mopar ATF+3) or equivalent.
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent ATF.
Brake Fluid Type:
DOT 3
Known Issues
Common Issue 1:
Head gasket failures, particularly on earlier 2.5L engines.
Common Issue 2:
Transmission issues, especially with the early A604 automatic transmission (e.g., slipping, torque converter problems).
Common Issue 3:
Electrical gremlins, intermittent issues with sensors, switches, and the main wiring harness.
Common Issue 4:
Corrosion and rust, especially in areas exposed to road salt.
Common Issue 5:
Turbocharger issues on the 2.5L Turbo models if maintenance intervals were not followed.
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge, as part of Chrysler Corporation, has a long history of producing practical and affordable vehicles.
Model Evolution
K Car Platform:
The Spirit is a derivative of Chrysler's renowned K-car platform, evolved through several iterations.
Spirit Introduction:
Introduced in 1989 as a replacement for the Dodge Lancer, positioned above the Aries and Dynasty.
Production
Manufacturing Location:
United States (Sterling Heights, Michigan Assembly Plant).
Production Years:
1989-1994
🏆 Awards & Recognition
Recognitions
Automotive Awards:
No significant awards or recognitions widely documented for the Dodge Spirit specifically, but it was part of the successful K-car lineage.
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