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1991 Honda Civic CRX Service Repair Manual

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$141.00
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$141.00
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๐Ÿท๏ธ Basic Information Identification Make: Honda Model: CR-X Model Variant: Civic CR-X Year: 1991 Codes Chassis Code: EF8 (Si), EF7 (VX/EX) ๐Ÿ‘‹ Introduction Market Position Segment: Subcompact Sport Compact Competitive Analysis Key Competitors: Toyota MR2, Mazda RX-7 (early models), Nissan Pulsar GTi-R (in some markets) Key Features Design Philosophy: Lightweight, aerodynamic, driver-focused sport coupe Performance Focus: Nimble handling, fuel efficiency, sporty driving dynamics ๐Ÿ“‹ Manual Details Coverage Areas Coverage Level: Comprehensive Service and Repair Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) Searchability: Yes (Keyword searchable text) Printability: Yes (Printable pages) Quality: High-resolution scans of original factory documentation ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Yes (Diagnosis, disassembly, assembly, overhaul) Engine Management: Yes (Fuel injection, ignition, emissions control, ECU diagnostics) Transmission Manual: Yes (Diagnosis, overhaul, clutch system) Transmission Automatic: N/A (Manual transmission only for this model variant) Drivetrain: Yes (FWD axle shafts, differential) Suspension: Yes (Front MacPherson strut, rear multi-link, alignment) Steering: Yes (Rack and pinion, power steering system - if equipped) Brakes: Yes (Front disc, rear drum/disc, ABS - if equipped, hydraulic system) Electrical System: Yes (Wiring diagrams, charging system, starting system, lighting, accessories) HVAC: Yes (Air conditioning, heating, ventilation) Body Interior: Yes (Body panel removal/installation, interior trim, seats) Body Exterior: Yes (Bumpers, fenders, doors, hood, trunk lid) Procedures Included Maintenance: Yes (Scheduled maintenance, fluid changes, filter replacements) Troubleshooting: Yes (Diagnostic charts, symptom-based troubleshooting) Repair: Yes (Component replacement, system repairs, rebuild procedures) Diagnostics: Yes (OBD-I codes, sensor testing, actuator testing) Specifications: Yes (Torque values, clearances, tolerances) Wiring Diagrams: Yes (Detailed schematics for all systems) Technical Depth Depth: Expert (Suitable for professional mechanics and advanced DIYers) โš™๏ธ Engine Specifications Primary Engine Engine Code Usdm: D16A6 (1.6L SOHC VTEC) Engine Code Jdm: B16A (1.6L DOHC VTEC - SiR), D15B (1.5L SOHC - VX/EX) Performance Horsepower D16A6: 108 hp @ 6000 rpm Torque D16A6: 100 lb-ft @ 4500 rpm Horsepower B16A: 160 hp @ 7600 rpm Torque B16A: 111 lb-ft @ 7000 rpm Fuel System Induction: Multi-point Fuel Injection (PGM-FI) Fuel Type: Unleaded gasoline Engine Mechanical Bore X Stroke D16A6: 81.0 mm x 77.0 mm Compression Ratio D16A6: 9.5:1 Bore X Stroke B16A: 81.0 mm x 77.3 mm Compression Ratio B16A: 10.2:1 ๐Ÿ”ง Transmission Standard Transmission Type: 5-speed Manual Optional Transmission Type: N/A (No Automatic option for this generation CR-X) Features Gear Ratios 5Spd: Detailed ratios available in manual (specific to engine variant) Clutch Type: Hydraulically actuated diaphragm spring clutch ๐Ÿ“ Dimensions Exterior Length: 159.5 in (4051 mm) Width: 66.7 in (1694 mm) Height: 49.6 in (1260 mm) Wheelbase: 93.3 in (2370 mm) Weights Curb Weight: Approx. 2100-2400 lbs (953-1089 kg) depending on trim Gross Vehicle Weight Rating: Available in manual ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Ratings 1991: Not readily available for this model year/segment in a comparable format to modern standards Active Features ABS: Optional on some higher trims (e.g., Si) Passive Features Airbags: Driver-side airbag standard on some later models; not standard across all 1991 models. Seatbelts: 3-point front seatbelts ๐Ÿ’ก Technology Features Infotainment Audio System: Factory AM/FM Cassette player, optional CD player on some trims Instrumentation: Analog gauges (tachometer, speedometer, fuel, temp), warning lights Driver Assistance Cruise Control: Optional on some trims Connectivity Diagnostics Port: OBD-I (On-Board Diagnostics, First Generation) with a specific Honda 3-pin or 5-pin connector, requiring specialized tools or jumpers for code retrieval. ๐Ÿ”ง Maintenance Service Intervals Oil Change: Every 3,000-5,000 miles or 6 months (refer to manual for specific grade and interval) Air Filter Replacement: 15,000-30,000 miles or as needed based on conditions Spark Plugs: 30,000-60,000 miles (depending on type) Timing Belt: Critical: 60,000-90,000 miles or 7 years (refer to manual for specific replacement interval, interference engine) Fluid Specifications Engine Oil Type: API SG, SAE 5W-30 or 10W-30 (check manual for exact recommendations) Engine Oil Capacity: Approx. 3.7 US quarts (3.5 Liters) with filter change Coolant Type: Honda Type 2 Coolant or equivalent ethylene glycol-based antifreeze Brake Fluid Type: DOT 3 or DOT 4 Transmission Fluid Type: Honda Manual Transmission Fluid (MTF) or API GL-4 SAE 75W-90 gear oil Known Issues Timing Belt Wear: Common failure point if not replaced at recommended intervals, leading to catastrophic engine damage (interference engine) Bseries Engine Mounts: Can degrade over time, leading to vibration and poor engine support Ef Chassis Rust: Susceptible to rust in wheel wells, rocker panels, and around the sunroof (if equipped) Fuel Injector Clogging: Can occur with age and fuel quality, affecting performance and emissions Heater Core Leaks: Can develop leaks, affecting cabin heating and potentially causing fogging Window Regulator Failure: Manual window regulators can become stiff or fail with age Accelerator Cable Stretch: Can lead to a slack throttle pedal ๐Ÿ“š Vehicle History Brand Heritage Honda Philosophy: Focus on engineering, reliability, and sporty driving (e.g., S800, Civic performance models) Model Evolution Generation: Second...
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Sku: 535479
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1991 Honda Civic CRX Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Honda
Model:
CR-X
Model Variant:
Civic CR-X
Year:
1991
Codes
Chassis Code:
EF8 (Si), EF7 (VX/EX)
๐Ÿ‘‹ Introduction
Market Position
Segment:
Subcompact Sport Compact
Competitive Analysis
Key Competitors:
Toyota MR2, Mazda RX-7 (early models), Nissan Pulsar GTi-R (in some markets)
Key Features
Design Philosophy:
Lightweight, aerodynamic, driver-focused sport coupe
Performance Focus:
Nimble handling, fuel efficiency, sporty driving dynamics
๐Ÿ“‹ Manual Details
Coverage Areas
Coverage Level:
Comprehensive Service and Repair
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF)
Searchability:
Yes (Keyword searchable text)
Printability:
Yes (Printable pages)
Quality:
High-resolution scans of original factory documentation
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Yes (Diagnosis, disassembly, assembly, overhaul)
Engine Management:
Yes (Fuel injection, ignition, emissions control, ECU diagnostics)
Transmission Manual:
Yes (Diagnosis, overhaul, clutch system)
Transmission Automatic:
N/A (Manual transmission only for this model variant)
Drivetrain:
Yes (FWD axle shafts, differential)
Suspension:
Yes (Front MacPherson strut, rear multi-link, alignment)
Steering:
Yes (Rack and pinion, power steering system - if equipped)
Brakes:
Yes (Front disc, rear drum/disc, ABS - if equipped, hydraulic system)
Electrical System:
Yes (Wiring diagrams, charging system, starting system, lighting, accessories)
HVAC:
Yes (Air conditioning, heating, ventilation)
Body Interior:
Yes (Body panel removal/installation, interior trim, seats)
Body Exterior:
Yes (Bumpers, fenders, doors, hood, trunk lid)
Procedures Included
Maintenance:
Yes (Scheduled maintenance, fluid changes, filter replacements)
Troubleshooting:
Yes (Diagnostic charts, symptom-based troubleshooting)
Repair:
Yes (Component replacement, system repairs, rebuild procedures)
Diagnostics:
Yes (OBD-I codes, sensor testing, actuator testing)
Specifications:
Yes (Torque values, clearances, tolerances)
Wiring Diagrams:
Yes (Detailed schematics for all systems)
Technical Depth
Depth:
Expert (Suitable for professional mechanics and advanced DIYers)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code Usdm:
D16A6 (1.6L SOHC VTEC)
Engine Code Jdm:
B16A (1.6L DOHC VTEC - SiR), D15B (1.5L SOHC - VX/EX)
Performance
Horsepower D16A6:
108 hp @ 6000 rpm
Torque D16A6:
100 lb-ft @ 4500 rpm
Horsepower B16A:
160 hp @ 7600 rpm
Torque B16A:
111 lb-ft @ 7000 rpm
Fuel System
Induction:
Multi-point Fuel Injection (PGM-FI)
Fuel Type:
Unleaded gasoline
Engine Mechanical
Bore X Stroke D16A6:
81.0 mm x 77.0 mm
Compression Ratio D16A6:
9.5:1
Bore X Stroke B16A:
81.0 mm x 77.3 mm
Compression Ratio B16A:
10.2:1
๐Ÿ”ง Transmission
Standard
Transmission Type:
5-speed Manual
Optional
Transmission Type:
N/A (No Automatic option for this generation CR-X)
Features
Gear Ratios 5Spd:
Detailed ratios available in manual (specific to engine variant)
Clutch Type:
Hydraulically actuated diaphragm spring clutch
๐Ÿ“ Dimensions
Exterior
Length:
159.5 in (4051 mm)
Width:
66.7 in (1694 mm)
Height:
49.6 in (1260 mm)
Wheelbase:
93.3 in (2370 mm)
Weights
Curb Weight:
Approx. 2100-2400 lbs (953-1089 kg) depending on trim
Gross Vehicle Weight Rating:
Available in manual
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Ratings 1991:
Not readily available for this model year/segment in a comparable format to modern standards
Active Features
ABS:
Optional on some higher trims (e.g., Si)
Passive Features
Airbags:
Driver-side airbag standard on some later models; not standard across all 1991 models.
Seatbelts:
3-point front seatbelts
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory AM/FM Cassette player, optional CD player on some trims
Instrumentation:
Analog gauges (tachometer, speedometer, fuel, temp), warning lights
Driver Assistance
Cruise Control:
Optional on some trims
Connectivity
Diagnostics Port:
OBD-I (On-Board Diagnostics, First Generation) with a specific Honda 3-pin or 5-pin connector, requiring specialized tools or jumpers for code retrieval.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles or 6 months (refer to manual for specific grade and interval)
Air Filter Replacement:
15,000-30,000 miles or as needed based on conditions
Spark Plugs:
30,000-60,000 miles (depending on type)
Timing Belt:
Critical: 60,000-90,000 miles or 7 years (refer to manual for specific replacement interval, interference engine)
Fluid Specifications
Engine Oil Type:
API SG, SAE 5W-30 or 10W-30 (check manual for exact recommendations)
Engine Oil Capacity:
Approx. 3.7 US quarts (3.5 Liters) with filter change
Coolant Type:
Honda Type 2 Coolant or equivalent ethylene glycol-based antifreeze
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Type:
Honda Manual Transmission Fluid (MTF) or API GL-4 SAE 75W-90 gear oil
Known Issues
Timing Belt Wear:
Common failure point if not replaced at recommended intervals, leading to catastrophic engine damage (interference engine)
Bseries Engine Mounts:
Can degrade over time, leading to vibration and poor engine support
Ef Chassis Rust:
Susceptible to rust in wheel wells, rocker panels, and around the sunroof (if equipped)
Fuel Injector Clogging:
Can occur with age and fuel quality, affecting performance and emissions
Heater Core Leaks:
Can develop leaks, affecting cabin heating and potentially causing fogging
Window Regulator Failure:
Manual window regulators can become stiff or fail with age
Accelerator Cable Stretch:
Can lead to a slack throttle pedal
๐Ÿ“š Vehicle History
Brand Heritage
Honda Philosophy:
Focus on engineering, reliability, and sporty driving (e.g., S800, Civic performance models)
Model Evolution
Generation:
Second Generation (1988-1991), known as the 'EF' chassis
Design Influences:
Aerodynamic wedge shape, large greenhouse, advanced (for its time) suspension geometry
Production
Manufacturing Location:
Japan
Model Life Cycle:
1984-1991 (Two generations)
๐Ÿ† Awards & Recognition
Recognitions
Car And Driver เฐจเฐฟเฐ‚เฐš:
Car and Driver's 10Best list multiple times during its production run
Ratings
Performance Reviews:
Consistently praised for its sharp handling, lightweight chassis, and sporty feel.
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