The Yamaha Timberwolf YFB250 is a capable 2WD utility ATV, produced from 1992 to 1998. Designed for both farm work and recreational trail riding, this model offers a user-friendly operation, a robust 230cc air-cooled engine, and a reliable shaft drive system. It stands as a practical and affordable option within the entry-level to mid-range utility ATV segment, competing with models such as the Honda TRX300 and Kawasaki Bayou 300. Its engineering emphasizes durability and straightforward maintenance, making it a trusted choice for various demanding tasks and outdoor adventures. This comprehensive workshop service repair manual provides detailed English-language guidance for the Yamaha Timberwolf YFB250. It covers all essential aspects of maintenance and repair, including engine overhaul, transmission service, drivetrain, suspension, braking, fuel, cooling, exhaust, and electrical systems. The manual includes step-by-step procedures for preventative maintenance, troubleshooting common issues with diagnostic flowcharts, and detailed repair instructions. Its scope extends from basic upkeep to complete component rebuilds, ensuring owners and technicians have the necessary information to maintain the vehicle's performance and longevity. 🏷️ Basic Information Identification Make: Yamaha Model: Timberwolf Model Code: YFB250 Trim Level: 2WD Codes Chassis Code: YFB250 (model years 1992-1998) 👋 Introduction Market Position Segment: Entry-level to mid-range utility ATV segment. Competitive Analysis Competitors: Honda TRX300, Kawasaki Bayou 300, Suzuki LT-F250 (QuadRunner). Key Features Features: Reliable 2WD system, user-friendly operation, robust engine for its class, suitable for farm work, recreation, and trail riding. 📋 Manual Details Coverage Areas Language: English Format: Downloadable PDF Page Count Estimated Pages: Over 400 Manual Type Type: Complete Workshop Service Repair Manual 📖 Manual Coverage Systems Covered Engine Service: Complete engine overhaul, carburetor tuning, piston and cylinder inspection, valve adjustment, timing procedures, oil pump, cooling system. Transmission Service: Gearbox disassembly and reassembly, clutch operation, shift mechanism, maintenance and repair. Drivetrain Service: Drive shaft, differential (if applicable), axle maintenance, U-joints. Suspension Service: Front and rear suspension component inspection, repair, and replacement, shock absorber service, wheel bearing maintenance. Braking System: Hydraulic brake system service, caliper and master cylinder repair, brake pad and shoe replacement, bleeding procedures. Electrical System: Wiring diagrams, ignition system, lighting, battery, starter, charging system, switches, troubleshooting. Fuel System: Fuel tank, fuel lines, fuel pump, carburetor cleaning and adjustment, fuel filter replacement. Cooling System: Radiator, fan, thermostat, water pump service, coolant specifications and procedures. Exhaust System: Muffler, exhaust pipes, inspection and replacement. Body And Frame: Body panel removal and installation, frame inspection, seat, handlebars, and controls. Procedures Included Preventative Maintenance: Scheduled maintenance, lubrication points, fluid changes, filter replacements. Troubleshooting: Diagnostic flowcharts, common problem identification, symptom analysis. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation. Diagnostic Tests: Procedures for testing electrical components, engine performance, and mechanical systems. Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Quality: High-resolution digital format, printable pages. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, air-cooled Displacement: 230cc (229.6cc) Bore X Stroke: 68.5 mm x 64.0 mm Compression Ratio: 9.3:1 Performance Horsepower Est: Approx. 17-19 HP (varies slightly by year/tune) Torque Est: Approx. 15-17 lb-ft (varies slightly by year/tune) Fuel System Fuel Delivery: Carburetor Carburetor Model: Mikuni VM26SS (typical) Fuel Type: Unleaded gasoline, minimum 87 octane Ignition Ignition System: CDI (Capacitor Discharge Ignition) Lubrication Oil Type: Yamalube 4 (or equivalent SAE 10W-30 API SE, SF, or SG classification) Oil Capacity: 1.7 L (1.8 US qt) with filter change 🔧 Transmission Standard Transmission Type: 5-speed manual with automatic clutch Clutch Type: Automatic centrifugal clutch Drive: 2WD (Shaft Drive to Rear Axle) Features Reverse: Yes Gear Ratios: Specific gear ratios detailed in manual. Lubrication Transmission Oil Type: Yamalube Gear Oil (or equivalent SAE 80 API GL-4) Transmission Oil Capacity: 0.55 L (0.58 US qt) 📐 Dimensions Exterior Length: Approx. 1965 mm (77.4 in) Width: Approx. 1095 mm (43.1 in) Height: Approx. 1115 mm (43.9 in) Wheelbase: Approx. 1280 mm (50.4 in) Weights Dry Weight: Approx. 217 kg (478 lbs) Curb Weight: Approx. 223 kg (492 lbs) with all fluids Cargo Front Rack Capacity: 10 kg (22 lbs) Rear Rack Capacity: 20 kg (44 lbs) Tires Front Tire Size: AT22x7-10 Rear Tire Size: AT22x10-10 Wheels Wheel Bolt Pattern: 4/110 mm 🛡️ Safety Features Ratings Safety Design: Designed for off-road use; safety compliance generally follows ATV industry standards for the period. Active Features Braking System: Hydraulic disc brakes front and rear, parking brake. Passive Features Lighting: Dual headlights, tail light, brake light. Operator Controls: Ergonomic handlebar design, thumb throttle, easy-reach levers. 💡 Technology Features Infotainment Infotainment System: N/A (Basic Utility Vehicle) Driver Assistance Assistance Features: N/A Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Every 1,000 km (600 miles) or 6 months, whichever comes first....
The Yamaha Timberwolf YFB250 is a capable 2WD utility ATV, produced from 1992 to 1998. Designed for both farm work and recreational trail riding, this model offers a user-friendly operation, a robust 230cc air-cooled engine, and a reliable shaft drive system. It stands as a practical and affordable option within the entry-level to mid-range utility ATV segment, competing with models such as the Honda TRX300 and Kawasaki Bayou 300. Its engineering emphasizes durability and straightforward maintenance, making it a trusted choice for various demanding tasks and outdoor adventures.
This comprehensive workshop service repair manual provides detailed English-language guidance for the Yamaha Timberwolf YFB250. It covers all essential aspects of maintenance and repair, including engine overhaul, transmission service, drivetrain, suspension, braking, fuel, cooling, exhaust, and electrical systems. The manual includes step-by-step procedures for preventative maintenance, troubleshooting common issues with diagnostic flowcharts, and detailed repair instructions. Its scope extends from basic upkeep to complete component rebuilds, ensuring owners and technicians have the necessary information to maintain the vehicle's performance and longevity.
Diagnostic flowcharts, common problem identification, symptom analysis.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation.
Diagnostic Tests:
Procedures for testing electrical components, engine performance, and mechanical systems.
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Quality:
High-resolution digital format, printable pages.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, air-cooled
Displacement:
230cc (229.6cc)
Bore X Stroke:
68.5 mm x 64.0 mm
Compression Ratio:
9.3:1
Performance
Horsepower Est:
Approx. 17-19 HP (varies slightly by year/tune)
Torque Est:
Approx. 15-17 lb-ft (varies slightly by year/tune)
Fuel System
Fuel Delivery:
Carburetor
Carburetor Model:
Mikuni VM26SS (typical)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type:
Yamalube 4 (or equivalent SAE 10W-30 API SE, SF, or SG classification)
Oil Capacity:
1.7 L (1.8 US qt) with filter change
🔧 Transmission
Standard
Transmission Type:
5-speed manual with automatic clutch
Clutch Type:
Automatic centrifugal clutch
Drive:
2WD (Shaft Drive to Rear Axle)
Features
Reverse:
Yes
Gear Ratios:
Specific gear ratios detailed in manual.
Lubrication
Transmission Oil Type:
Yamalube Gear Oil (or equivalent SAE 80 API GL-4)
Transmission Oil Capacity:
0.55 L (0.58 US qt)
📐 Dimensions
Exterior
Length:
Approx. 1965 mm (77.4 in)
Width:
Approx. 1095 mm (43.1 in)
Height:
Approx. 1115 mm (43.9 in)
Wheelbase:
Approx. 1280 mm (50.4 in)
Weights
Dry Weight:
Approx. 217 kg (478 lbs)
Curb Weight:
Approx. 223 kg (492 lbs) with all fluids
Cargo
Front Rack Capacity:
10 kg (22 lbs)
Rear Rack Capacity:
20 kg (44 lbs)
Tires
Front Tire Size:
AT22x7-10
Rear Tire Size:
AT22x10-10
Wheels
Wheel Bolt Pattern:
4/110 mm
🛡️ Safety Features
Ratings
Safety Design:
Designed for off-road use; safety compliance generally follows ATV industry standards for the period.
Active Features
Braking System:
Hydraulic disc brakes front and rear, parking brake.
Passive Features
Lighting:
Dual headlights, tail light, brake light.
Operator Controls:
Ergonomic handlebar design, thumb throttle, easy-reach levers.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic Utility Vehicle)
Driver Assistance
Assistance Features:
N/A
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first.
Air Filter Cleaning:
Every 500 km (300 miles) or 3 months, clean and re-oil.
Spark Plug Check:
Every 1,000 km (600 miles) or 6 months.
Brake Fluid Check:
Every 1,000 km (600 miles) or 6 months.
Valve Clearance Check:
Every 2,000 km (1,200 miles) or 12 months.
Fluid Specifications
Engine Oil Spec:
SAE 10W-30 API SE, SF, or SG
Transmission Oil Spec:
SAE 80 API GL-4
Brake Fluid Spec:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Coolant Spec:
Ethylene glycol-based coolant (50/50 mix with distilled water)
Known Issues
Common Problems:
Carburetor jetting can be sensitive to altitude and temperature; occasional starter motor issues; wear on suspension bushings over time due to heavy use.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long-standing reputation for producing reliable and durable recreational and utility vehicles, including a strong presence in the ATV market since the early 1980s.
Model Evolution
Evolution:
The Timberwolf YFB250 was introduced as a step up from smaller engine displacement ATVs, offering more power and utility. It was positioned as a practical and affordable option for various tasks and leisure activities.
Production
Production Years:
1992-1998
Manufacturing Location:
Primarily manufactured by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific major industry awards are widely documented for this model, but it was generally well-regarded for its reliability and value in its class.
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