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Peugeot 306 Service Repair Manual 1993-1995

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🏷️ Basic Information Identification Make: Peugeot Model: 306 Years Covered By Manual: 1993, 1994, 1995 Body Styles Covered: Hatchback (3-door, 5-door), Saloon (4-door), Estate (5-door), Cabriolet (2-door) Generation Generation: Phase 1 (1993-1997) 👋 Introduction Market Position Segment: Compact family car (C-segment) Peugeot Positioning: Positioned as a comfortable, refined, and dynamically capable alternative to rivals like the Ford Escort and Volkswagen Golf. Competitive Analysis Key Rivals: Ford Escort/Orion, Volkswagen Golf III, Vauxhall Astra/Belmont, Renault 19, Fiat Tipo, Honda Civic. Key Features Design Philosophy: Emphasized comfortable ride quality, sophisticated handling (often praised for its rear axle torsion beam setup), and a stylish, modern interior. Value Proposition: Offers a comprehensive workshop manual at a fraction of the cost of factory-issued documentation, providing essential technical data for DIY maintenance and repair. 📋 Manual Details Coverage Areas Manual Coverage: Complete Workshop Service and Repair Page Count Estimated Page Count: Extensive (equivalent to factory manual CD-ROMs, typically 1000+ pages) Manual Type Manual Type: Workshop Service / Repair Manual Language Language: English Format Delivery Method: Email Delivery File Format: PDF 📖 Manual Coverage Systems Covered Engine Service: Detailed diagnostics, repair, overhaul, and tuning for all petrol and diesel engines offered during this period. Fuel And Emission Control: Fuel injection systems (K-Jetronic, MPi), carburettors (where applicable), fuel pumps, injectors, emission control systems (catalytic converters, EGR), exhaust systems. Transmission Service: Manual gearbox repair and overhaul, automatic transmission service and troubleshooting, clutch replacement, driveshafts. Suspension And Steering: Front and rear suspension components, shock absorbers, springs, ball joints, bushings, steering rack, power steering system. Brake System: Front and rear disc brakes, ABS systems (where fitted), brake hydraulics, caliper and master cylinder overhaul, brake pad and disc replacement. Electrical System: Battery, charging system (alternator, starter motor), ignition system, lighting, instrumentation, body electricals, central locking, power windows. Heating And Air Conditioning: HVAC system operation, refrigerant handling (R134a), compressor, evaporator, condenser, blower motor, heater matrix. Body And Interior: Body panel repair, door mechanisms, glass replacement, interior trim, seat removal, body sealing. Wiring Diagrams: Comprehensive and detailed wiring schematics for all electrical systems, including engine management, lighting, and comfort features. Procedures Included Maintenance Procedures: Scheduled maintenance (oil changes, filter replacements, spark plugs, timing belts), fluid checks and top-ups, lubrication points. Diagnostic Procedures: Troubleshooting guides for common faults, symptom-based diagnostics, testing procedures for electrical and mechanical components. Repair Procedures: Step-by-step instructions for disassembly, repair, and reassembly of all major mechanical and electrical components. Installation Procedures: Guidelines for replacing or installing new parts and components. Torque Specifications: Essential torque settings for critical fasteners throughout the vehicle. Technical Depth Depth Of Coverage: Comprehensive, covering basic maintenance to complete engine and transmission overhauls, including detailed electrical troubleshooting. 📊 Manual Specifications File Format File Quality: High-resolution PDF for clear image and text legibility, suitable for printing. Searchability: Searchable text within the PDF document for quick information retrieval. Print Quality Printability: Printable, allowing users to print specific sections or the entire manual. Binding Type Digital Binding: N/A (Digital PDF format) Paper Type Digital Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Options 1993-1995: 1.1L (TU1), 1.4L (TU3), 1.6L (TU5), 1.8L (XU7), 2.0L (XU10) Petrol; 1.8L (XUD7), 1.9L (XUD9) Diesel. Engine Codes Examples: TU3M, XU7JP, XU10J2, XUD9A. Performance Horsepower Range: Approx. 60 PS (1.1L Diesel) to 135 PS (2.0L Mi16). Fuel System Injection Types: Bosch L-Jetronic/Motronic, multi-point fuel injection (MPI). Maintenance Related Timing Belt Replacement Interval: Typically 60,000 miles or 5 years (check manual for specific engine). 🔧 Transmission Standard Manual Transmission Availability: Standard on most models. Optional Automatic Transmission Availability: Available on select petrol engines (e.g., AL4 automatic). Features Transmission Fluid Type: Refer to manual for specific gearbox (e.g., Peugeot PSA B71 2340 for manual, ATF for automatic). 📐 Dimensions Exterior Overall Length Example: Approx. 4033 mm (Hatchback). Weights Curb Weight Range: Approx. 1000 kg to 1250 kg depending on engine and body style. 🛡️ Safety Features Ratings Euro Ncap Rating: Not tested under Euro NCAP during this early period; comparable vehicles often received 3-star ratings. Active Features ABS Availability: Optional on many models, standard on higher trims or performance variants. Passive Features Airbag Availability: Driver airbag typically standard from 1994/1995 onwards; passenger airbag optional or standard on late models. Seatbelt Pre Tensioners: Fitted as standard on front seats. 💡 Technology Features Infotainment Audio System: Factory fitted radio-cassette players, often with optional CD changer compatibility. Driver Assistance Cruise Control Availability: Available as an option on higher-specification models. Connectivity Bluetooth Availability: Not available on models from this era. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 9,000 to 12,000 miles or 12 months, depending on engine and driving conditions (refer to manual). Brake Fluid Change Interval: Recommended every 2 years. Fluid Specifications Engine Oil Specification Petrol: API SG or SH, ACEA A2-96 or A3-98; Viscosity typically 10W-40 or 5W-40 (consult manual for exact type and capacity). Engine Oil Specification...
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Peugeot 306 Service Repair Manual 1993-1995
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
306
Years Covered By Manual:
1993, 1994, 1995
Body Styles Covered:
Hatchback (3-door, 5-door), Saloon (4-door), Estate (5-door), Cabriolet (2-door)
Generation
Generation:
Phase 1 (1993-1997)
👋 Introduction
Market Position
Segment:
Compact family car (C-segment)
Peugeot Positioning:
Positioned as a comfortable, refined, and dynamically capable alternative to rivals like the Ford Escort and Volkswagen Golf.
Competitive Analysis
Key Rivals:
Ford Escort/Orion, Volkswagen Golf III, Vauxhall Astra/Belmont, Renault 19, Fiat Tipo, Honda Civic.
Key Features
Design Philosophy:
Emphasized comfortable ride quality, sophisticated handling (often praised for its rear axle torsion beam setup), and a stylish, modern interior.
Value Proposition:
Offers a comprehensive workshop manual at a fraction of the cost of factory-issued documentation, providing essential technical data for DIY maintenance and repair.
📋 Manual Details
Coverage Areas
Manual Coverage:
Complete Workshop Service and Repair
Page Count
Estimated Page Count:
Extensive (equivalent to factory manual CD-ROMs, typically 1000+ pages)
Manual Type
Manual Type:
Workshop Service / Repair Manual
Language
Language:
English
Format
Delivery Method:
Email Delivery
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed diagnostics, repair, overhaul, and tuning for all petrol and diesel engines offered during this period.
Fuel And Emission Control:
Fuel injection systems (K-Jetronic, MPi), carburettors (where applicable), fuel pumps, injectors, emission control systems (catalytic converters, EGR), exhaust systems.
Transmission Service:
Manual gearbox repair and overhaul, automatic transmission service and troubleshooting, clutch replacement, driveshafts.
Suspension And Steering:
Front and rear suspension components, shock absorbers, springs, ball joints, bushings, steering rack, power steering system.
Brake System:
Front and rear disc brakes, ABS systems (where fitted), brake hydraulics, caliper and master cylinder overhaul, brake pad and disc replacement.
Electrical System:
Battery, charging system (alternator, starter motor), ignition system, lighting, instrumentation, body electricals, central locking, power windows.
Heating And Air Conditioning:
HVAC system operation, refrigerant handling (R134a), compressor, evaporator, condenser, blower motor, heater matrix.
Body And Interior:
Body panel repair, door mechanisms, glass replacement, interior trim, seat removal, body sealing.
Wiring Diagrams:
Comprehensive and detailed wiring schematics for all electrical systems, including engine management, lighting, and comfort features.
Procedures Included
Maintenance Procedures:
Scheduled maintenance (oil changes, filter replacements, spark plugs, timing belts), fluid checks and top-ups, lubrication points.
Diagnostic Procedures:
Troubleshooting guides for common faults, symptom-based diagnostics, testing procedures for electrical and mechanical components.
Repair Procedures:
Step-by-step instructions for disassembly, repair, and reassembly of all major mechanical and electrical components.
Installation Procedures:
Guidelines for replacing or installing new parts and components.
Torque Specifications:
Essential torque settings for critical fasteners throughout the vehicle.
Technical Depth
Depth Of Coverage:
Comprehensive, covering basic maintenance to complete engine and transmission overhauls, including detailed electrical troubleshooting.
📊 Manual Specifications
File Format
File Quality:
High-resolution PDF for clear image and text legibility, suitable for printing.
Searchability:
Searchable text within the PDF document for quick information retrieval.
Print Quality
Printability:
Printable, allowing users to print specific sections or the entire manual.
Binding Type
Digital Binding:
N/A (Digital PDF format)
Paper Type
Digital Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Options 1993-1995:
1.1L (TU1), 1.4L (TU3), 1.6L (TU5), 1.8L (XU7), 2.0L (XU10) Petrol; 1.8L (XUD7), 1.9L (XUD9) Diesel.
Engine Codes Examples:
TU3M, XU7JP, XU10J2, XUD9A.
Performance
Horsepower Range:
Approx. 60 PS (1.1L Diesel) to 135 PS (2.0L Mi16).
Fuel System
Injection Types:
Bosch L-Jetronic/Motronic, multi-point fuel injection (MPI).
Maintenance Related
Timing Belt Replacement Interval:
Typically 60,000 miles or 5 years (check manual for specific engine).
🔧 Transmission
Standard
Manual Transmission Availability:
Standard on most models.
Optional
Automatic Transmission Availability:
Available on select petrol engines (e.g., AL4 automatic).
Features
Transmission Fluid Type:
Refer to manual for specific gearbox (e.g., Peugeot PSA B71 2340 for manual, ATF for automatic).
📐 Dimensions
Exterior
Overall Length Example:
Approx. 4033 mm (Hatchback).
Weights
Curb Weight Range:
Approx. 1000 kg to 1250 kg depending on engine and body style.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not tested under Euro NCAP during this early period; comparable vehicles often received 3-star ratings.
Active Features
ABS Availability:
Optional on many models, standard on higher trims or performance variants.
Passive Features
Airbag Availability:
Driver airbag typically standard from 1994/1995 onwards; passenger airbag optional or standard on late models.
Seatbelt Pre Tensioners:
Fitted as standard on front seats.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio-cassette players, often with optional CD changer compatibility.
Driver Assistance
Cruise Control Availability:
Available as an option on higher-specification models.
Connectivity
Bluetooth Availability:
Not available on models from this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 9,000 to 12,000 miles or 12 months, depending on engine and driving conditions (refer to manual).
Brake Fluid Change Interval:
Recommended every 2 years.
Fluid Specifications
Engine Oil Specification Petrol:
API SG or SH, ACEA A2-96 or A3-98; Viscosity typically 10W-40 or 5W-40 (consult manual for exact type and capacity).
Engine Oil Specification Diesel:
API CG-4 or CH-4; Viscosity typically 10W-40 or 15W-40 (consult manual for exact type and capacity).
Coolant Type:
Ethylene glycol based antifreeze, typically a pink or orange concentrate, mixed 50/50 with distilled water.
Power Steering Fluid:
Refer to manual, typically a specific ATF or hydraulic fluid. Do not use generic power steering fluid.
Known Issues
Common Faults Petrol Engine:
Degrading HT leads, ECU sensor failures, fuel injector issues (especially on older systems), timing belt failure if not replaced on schedule.
Common Faults Diesel Engine:
Glow plug issues, fuel injection pump problems, head gasket failures on high-mileage engines.
Common Faults Suspension Steering:
Wear in front wishbone bushes, rear axle beam pivot wear, steering rack leaks.
Common Faults Electrical:
Faulty central locking modules, intermittent dashboard warning lights, corroded earth points.
Common Faults Body:
Rust around wheel arches, sills, and rear valence; water ingress into cabin through door seals or sunroof.
📚 Vehicle History
Brand Heritage
Peugeot Heritage:
Peugeot has a long history of producing robust and comfortable family cars, with the 300 series representing a significant part of its European market presence.
Model Evolution
306 Launch:
Launched in 1993 as the successor to the popular Peugeot 309, it shared its platform with the Citroën ZX.
Phase Changes:
This manual covers the initial 'Phase 1' models. Facelifts ('Phase 2' and 'Phase 3') occurred in later years.
Production
Manufacturing Locations:
Primary production in France (Mulhouse), with potential assembly in other European countries.
🏆 Awards & Recognition
Recognitions
Competitions:
While specific awards for the 1993-1995 models are not prominently cited, the 306 was generally well-received by automotive press for its driving dynamics and comfort.
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