Subaru Impreza WRX 1993-1996 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX Years Covered: 1993, 1994, 1995, 1996 Codes Chassis Code: GC8 Engine Code Primary: EJ20G 👋 Introduction Market Position Segment: Compact Performance Sedan/Wagon Target Audience: Enthusiast drivers, rally sport fans, owners seeking detailed maintenance and repair knowledge. Competitive Analysis Key Competitors Era: Mitsubishi Lancer Evolution (Evo I-III), Ford Escort RS Cosworth, Toyota Celica GT-Four, Nissan Pulsar GTI-R Key Features Performance Differentiator: Symmetrical All-Wheel Drive (AWD) system, turbocharged Boxer engine, rally-bred heritage. Design Philosophy: Functional, performance-oriented, with distinctive hood scoop and body kit. 📋 Manual Details Coverage Areas Regions Covered: Global (technical specifications are largely universal for these models) Page Count Estimated Page Count: 1000+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed component removal, inspection, repair, and reassembly (cylinder head, block, crankshaft, pistons, rings, bearings, etc.) Engine Electrical: Ignition system, fuel injection system (ECU, sensors, actuators), starting system, charging system, lighting, wiring diagrams Transmission: Manual transmission (detailed overhaul, clutch, drive shafts, differentials) Brakes: Hydraulic system, ABS (if equipped), caliper and rotor service, brake fluid specifications Suspension: Front and rear suspension components, alignment specifications, shock absorbers, struts, bushings Steering: Power steering system, steering rack, tie rods, alignment specifications Fuel System: Fuel tank, fuel pump, injectors, fuel pressure regulator, fuel filter replacement Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications, bleeding procedures Exhaust System: Component replacement, gasket specifications Climate Control: HVAC system diagnosis and repair, refrigerant handling (basic) Body And Trim: Interior and exterior trim removal and installation, panel repair (basic) Electrical Body: Interior lighting, power windows, door locks, mirrors, audio system wiring Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, brake pad replacement, fluid checks and top-offs Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common drivability issues, electrical faults, and mechanical problems using symptom-based analysis Component Overhaul: Detailed instructions for the complete disassembly, inspection, repair, and reassembly of major components like the engine and transmission. Torque Specifications: Comprehensive list of torque values for all critical fasteners across various systems. Special Tools: Identification and usage instructions for specialized tools required for specific procedures. Wiring Diagrams: Detailed, system-specific wiring schematics for electrical troubleshooting. Technical Depth Depth: Comprehensive, covering everything from basic fluid changes to full engine and transmission rebuilds. Diagnostic Capability: Advanced diagnostics, including sensor readings, ECU functions, and system checks. Repair Precision: Emphasis on correct procedures, clearances, and specifications for professional-level repairs. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Likely text-searchable for efficient information retrieval. Print Quality Image Resolution: High resolution for clear diagrams and illustrations. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Horizontally Opposed (Boxer), Turbocharged, Intercooled Engine Code: EJ20G Displacement: 1994 cc (2.0 Liters) Bore X Stroke: 92.0 mm x 75.0 mm Compression Ratio: 8.0:1 Horsepower Ps: 240 PS (approx. 237 bhp) Horsepower Rpm: 6,000 rpm Torque Lb-Ft: 240 lb-ft (approx. 325 Nm) Torque Rpm: 4,800 rpm Performance 0-60 Mph Estimate: 5.0 - 5.5 seconds (depending on source and conditions) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (91+ Octane Recommended) Turbocharger: TD05H-16G (or similar variant) Intercooler: Air-to-air front-mounted intercooler 🔧 Transmission Standard Type: 5-Speed Manual Drive Layout: Symmetrical All-Wheel Drive (AWD) Optional Type: None (WRX models of this era were exclusively manual) Features Differential Type: Center viscous coupling, front helical LSD, rear viscous LSD (specific variants might differ slightly) Gear Ratios: Detailed gear ratios are available within the manual for each gear and final drive. Clutch Type: Hydraulically operated, single dry plate 📐 Dimensions Exterior Length: Approx. 4,340 mm (170.9 in) Width: Approx. 1,700 mm (66.9 in) Height: Approx. 1,405 mm (55.3 in) Wheelbase: Approx. 2,520 mm (99.2 in) Track Width Front: Approx. 1,450 mm (57.1 in) Track Width Rear: Approx. 1,445 mm (56.9 in) Ground Clearance: Approx. 140 mm (5.5 in) Wheel Bolt Pattern: 5x100 Wheel Size Standard: 16x7.0J Tire Size Standard: 205/50R16 Weights Curb Weight: Approx. 1,270 - 1,320 kg (2,794 - 2,910 lbs) 🛡️ Safety Features Ratings Crash Test Data: Limited official data available for this era and specific model in many regions. Focus on inherent design safety. Active Features AWD System: Symmetrical All-Wheel Drive provides enhanced traction and stability. ABS: Anti-lock Braking System (standard on most WRX models of this period, check specific market). Passive Features Airbags: Driver's airbag standard; passenger airbag optional or market-dependent. Seat Belts: Three-point front and rear seat belts, pre-tensioners for front belts. Chassis Design: Reinforced safety cell, crumple zones. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player. Aftermarket head units are common upgrades. Gauges: Driver-focused dashboard with tachometer, speedometer, fuel gauge, and temperature gauge. Boost gauge often integrated or added. Driver Assistance Traction Control: Limited to ABS and the inherent benefits of AWD....
5.0 - 5.5 seconds (depending on source and conditions)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (91+ Octane Recommended)
Turbocharger:
TD05H-16G (or similar variant)
Intercooler:
Air-to-air front-mounted intercooler
🔧 Transmission
Standard
Type:
5-Speed Manual
Drive Layout:
Symmetrical All-Wheel Drive (AWD)
Optional
Type:
None (WRX models of this era were exclusively manual)
Features
Differential Type:
Center viscous coupling, front helical LSD, rear viscous LSD (specific variants might differ slightly)
Gear Ratios:
Detailed gear ratios are available within the manual for each gear and final drive.
Clutch Type:
Hydraulically operated, single dry plate
📐 Dimensions
Exterior
Length:
Approx. 4,340 mm (170.9 in)
Width:
Approx. 1,700 mm (66.9 in)
Height:
Approx. 1,405 mm (55.3 in)
Wheelbase:
Approx. 2,520 mm (99.2 in)
Track Width Front:
Approx. 1,450 mm (57.1 in)
Track Width Rear:
Approx. 1,445 mm (56.9 in)
Ground Clearance:
Approx. 140 mm (5.5 in)
Wheel Bolt Pattern:
5x100
Wheel Size Standard:
16x7.0J
Tire Size Standard:
205/50R16
Weights
Curb Weight:
Approx. 1,270 - 1,320 kg (2,794 - 2,910 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official data available for this era and specific model in many regions. Focus on inherent design safety.
Active Features
AWD System:
Symmetrical All-Wheel Drive provides enhanced traction and stability.
ABS:
Anti-lock Braking System (standard on most WRX models of this period, check specific market).
Passive Features
Airbags:
Driver's airbag standard; passenger airbag optional or market-dependent.
Seat Belts:
Three-point front and rear seat belts, pre-tensioners for front belts.
Chassis Design:
Reinforced safety cell, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player. Aftermarket head units are common upgrades.
Gauges:
Driver-focused dashboard with tachometer, speedometer, fuel gauge, and temperature gauge. Boost gauge often integrated or added.
Driver Assistance
Traction Control:
Limited to ABS and the inherent benefits of AWD. No electronic stability control systems.
Cruise Control:
Optional feature, depending on trim level and market.
Connectivity
Connectivity Features:
No modern connectivity features (Bluetooth, USB, etc.) from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 miles (5,000 - 8,000 km) or 6 months, whichever comes first. Consult manual for exact specification.
Engine Oil Type:
Refer to manual for specific viscosity (e.g., 5W-30 or 10W-30 synthetic recommended).
Transmission Fluid Interval:
Refer to manual for specific mileage/time interval for manual transmission fluid change.
Differential Fluid Interval:
Refer to manual for specific mileage/time interval for front and rear differential fluid change.
Coolant Replacement Interval:
Refer to manual for specific mileage/time interval for coolant flush and replacement.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 Liters (4.7 US Quarts) with filter change.
Coolant Type:
Ethylene glycol-based coolant (typically a green type).
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Type:
GL-4 or GL-5 gear oil (manual transmission), specific viscosity recommended in manual.
Differential Fluid Type:
GL-5 gear oil (manual transmission), specific viscosity recommended in manual.
Known Issues
Engine Reliability:
Head gasket failures can occur, particularly with modified or aggressively driven engines. EJ20G is robust but requires proper maintenance.
Turbocharger Wear:
Original turbochargers can experience wear or seal failure over time; regular oil changes are critical.
Suspension Bushings:
Rubber suspension bushings can degrade, leading to noise and imprecise handling.
Electrical Gremlins:
Aging wiring harnesses and connectors can lead to intermittent electrical issues.
Rust Corrosion:
As with many vehicles of this age, rust can be an issue, particularly in areas exposed to salt and moisture (wheel arches, sills).
📚 Vehicle History
Brand Heritage
Rally Motorsport:
Subaru's deep roots and success in the World Rally Championship (WRC) directly influenced the WRX's development and reputation.
Model Evolution
Generation Introduction:
The first generation Impreza (GC/GF/GM) was introduced in late 1992 for the 1993 model year. The WRX variant debuted shortly after as the performance flagship.
Generations Covered:
This manual specifically covers the initial 'GC8' generation of the WRX.
Production
Manufacturing Location:
Japan
Production Period:
1992-2000 (for the first generation chassis)
🏆 Awards & Recognition
Recognitions
Rally Legend:
The WRX became an instant icon due to its rally pedigree and performance capabilities, widely respected among enthusiasts.
Performance Car Of The Year:
While specific awards for this exact model year are less documented than later generations, the Impreza WRX platform consistently received praise for its handling and performance in its class.
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