This manual can be used by anyone from a first time owner/amateur to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.
Keep this service manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
Manual Contents:
QUICK REFERENCE DATA
CHAPTER ONE/GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Engine operation / Parts replacement / Clearing a submerged vehicle / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Threadlock / Basic hand tools / Precision measuring tools / Special tools / Mechanics tips / Ball bearing replacement / Oil seals / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Emergency troubleshooting / Engine starting / Starting system / Charging system / Ignition system / Fuel system / Engine / Two-stroke pressure testing / Steering / Jet pump
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Operational checklist / Break-in / 10-hour inspection / Lubrication / Fuel selection / Recommended fuel mixture / Fuel mixture mixing / Oil injection service / Oil pump bleeding / Oil tank drain hose / Oil filter / Check valve / Oil tank / 50 and 100 hour maintenance schedule / Fuel filter / Fuel vent check valve / Water separator / Fuel filler cap / Fuel tank / Spark plug / Impeller / Cooling system flushing / Engine tune-up / Torque cylinder head / Cylinder compression check / Carburetor adjustment / Ignition timing / Carburetor synchronization / Choke synchronization / Storage / Specifications
CHAPTER FOUR / ENGNE (500 CC)
Engine lubrication / Service precautions / Serial numbers / Servicing engine in hull / Special tools / Engine removal installation / Muffler housing and exhaust guide / Specifications
CHAPTER FIVE / ENGINE (650, 700 AND 760 CC)
Engine lubrication / Service precautions / Serial numbers / Servicing engine in hull / Special tools / Precautions / Engine removal installation / Muffler housing and exhaust guide / Specifications
CHAPTER SIX / ENGINE (1100 CC)
Engine lubrication / Service precautions / Serial numbers / Servicing engine in hull / Special tools / Precautions / Engine removal installation / Muffler housing / Engine top end / Cylinder / Piston, piston pin and piston rings / Crankcase and crankshaft / Specifications
CHAPTER EIGHT / FUEL AND WATER BOX SYSTEMS
Precautions / Flame arrestor / Intake manifold and reed valve / Carburetor / Fuel tank / Fuel petcock / Vent trap system / Water box / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Battery / Charging system / Electric starting system / Flywheel and stator plate / Flywheel, idler gear and stator plate / Electric box / Switches / Multifunction meters / Fuel meter / Oil meter / Oil warning indicators / Overheat warning indicator / Fuse / Wiring diagrams / Specifications
CHAPTER TEN / OIL INJECTION SYSTEM
Oil tank / Sub oil tank / Check valves / Oil tank breather valve / Oil pump / Specifications