SUBARU LEGACY Service Manual OUTBACK Repair Manual 1993-1999 Online
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🏷️ Basic Information Identification Make: Subaru Model: Legacy / Outback Production Years Covered: 1993, 1994, 1995, 1996, 1997, 1998, 1999 Chassis Codes: BD, BG, BK (refer to specific model/year for precise chassis designation) Common Nicknames: Legacy Lancaster, Legacy Grand Wagon 👋 Introduction Market Position Target Audience: Do-it-yourself owners, independent repair shops, professional mechanics seeking official Subaru documentation. Competitive Analysis Value Proposition: Provides official factory data, which is often more detailed and accurate than aftermarket manuals. Cost-effective compared to dealership service or official physical manuals. Key Features Diagnostic Aid: Emphasis on electrical system troubleshooting with combined procedures and detailed wiring diagrams. Visual Guidance: Hundreds of photos, illustrations, and drawings to guide users through procedures. Inset views for detailed part examination. Usability: Numbered instructions, bold figure numbers, and a detailed table of contents for quick information access. 📋 Manual Details Coverage Areas Manual Scope: Complete official factory service manual Vehicle Styles Covered: All styles including Sedan, Wagon, Outback (All-Wheel Drive variants) Page Count Estimated Page Count: Hundreds (printable in entirety or selected pages) Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Delivery Method: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting System, Charging System, Automatic Transmission, Manual Transmission, Transfer Case, Drive Axles Chassis: Suspension (Front & Rear), Steering System, Brake System (Hydraulic, Parking), Driveline (AWD components) Electrical: Body Electrical, Powertrain Electrical, Lighting, Instruments, HVAC Controls, Audio System, Power Accessories (windows, locks, mirrors) Body And Interior: Body Exterior (panels, trim, glass), Body Interior (seats, dashboard, trim panels), HVAC System Components, Body Sealing Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication points, spark plug replacement, belt inspection/replacement Repair: Engine overhaul, transmission repair, suspension component replacement, brake caliper/rotor service, steering rack replacement, electrical component diagnosis and replacement, body panel repair, interior trim removal/installation Diagnostics: Troubleshooting guides, symptom-based diagnostics, DTC (Diagnostic Trouble Code) explanations and procedures, wiring diagrams for electrical system diagnosis Specifications: Torque specifications, fluid capacities, clearances, pressure readings, resistance values Technical Depth Level Of Detail: Comprehensive, from basic DIY maintenance to advanced repair and diagnostics. Includes step-by-step instructions with detailed substeps. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely text-searchable PDF, enabling quick information retrieval. Print Quality Printability: All pages printable, allowing for physical copies of specific sections or the entire manual. Binding Type Binding For Printed Copy: N/A (Digital Download, buyer binds as needed) Paper Type Paper For Printed Copy: N/A (Digital Download, buyer selects paper type for printing) ⚙️ Engine Specifications Primary Engine Engine Options: EJ22 (2.2L), EJ25 (2.5L, SOHC and DOHC variations), EJ25D (2.5L DOHC for Outback/GT models) Performance Ej22 Horsepower: Approx. 130-135 hp (varies slightly by year and specific tuning) Ej25 Horsepower: Approx. 165-170 hp (for DOHC variants) Ej25 Torque: Approx. 150-155 lb-ft (for DOHC variants) Fuel System Injection Type: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Layout Configuration: Horizontally-Opposed (Boxer) 4-Cylinder Cooling System Coolant Type Specification: Subaru Super Coolant (Blue) or equivalent ethylene glycol-based coolant (refer to manual for exact specification and mix ratio) Lubrication System Oil Type Specification Ej22: API SG or SH, SAE 10W-30 or 10W-40 (refer to manual for precise temperature-based recommendations) Oil Type Specification Ej25: API SG or SH, SAE 5W-30 or 10W-30 (refer to manual for precise temperature-based recommendations) 🔧 Transmission Standard Transmission Type Base: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Electronically Controlled Automatic Transmission (with AWD integration) Features Drivetrain Configuration: Symmetrical All-Wheel Drive (AWD) is standard across most models in this generation, including Outback variants. Fluid Specifications Manual Gear Oil Spec: API GL-5, SAE 75W-90 (refer to manual for exact Subaru specification) Fluid Specifications Automatic Atf Spec: Subaru ATF-HP or equivalent Dexron II/III compatible fluid (refer to manual for exact specification) 📐 Dimensions Exterior Wheelbase: Approx. 104.3 inches (2649 mm) Length Wagon: Approx. 187.0 inches (4750 mm) Width: Approx. 67.1 inches (1704 mm) Height Outback: Approx. 59.6 inches (1514 mm) (non-Outback models are lower) Weights Curb Weight Range: Approx. 3000-3400 lbs (1360-1542 kg), depending on body style and powertrain. Towing Capacity: Refer to specific model and year documentation; typically around 1000-2000 lbs (450-907 kg) for properly equipped vehicles. 🛡️ Safety Features Ratings NHTSA Ratings Era: For this era, crash test data may be limited or vary by specific test protocols. Consult NHTSA for available data. Active Features Braking System: Standard front disc brakes, rear drum or disc brakes (depending on trim/year). Antilock Braking System (ABS) typically standard or optional on higher trims. Traction Control: Not widely available or standard on all models in this generation. AWD system inherently provides some traction management. Passive Features Airbags: Driver and front passenger airbags standard. Side airbags were not common for this period. Seatbelts: Front and rear seat belts with pre-tensioners for front occupants. 💡 Technology Features Infotainment Audio...
BD, BG, BK (refer to specific model/year for precise chassis designation)
Common Nicknames:
Legacy Lancaster, Legacy Grand Wagon
👋 Introduction
Market Position
Target Audience:
Do-it-yourself owners, independent repair shops, professional mechanics seeking official Subaru documentation.
Competitive Analysis
Value Proposition:
Provides official factory data, which is often more detailed and accurate than aftermarket manuals. Cost-effective compared to dealership service or official physical manuals.
Key Features
Diagnostic Aid:
Emphasis on electrical system troubleshooting with combined procedures and detailed wiring diagrams.
Visual Guidance:
Hundreds of photos, illustrations, and drawings to guide users through procedures. Inset views for detailed part examination.
Usability:
Numbered instructions, bold figure numbers, and a detailed table of contents for quick information access.
📋 Manual Details
Coverage Areas
Manual Scope:
Complete official factory service manual
Vehicle Styles Covered:
All styles including Sedan, Wagon, Outback (All-Wheel Drive variants)
Page Count
Estimated Page Count:
Hundreds (printable in entirety or selected pages)
Symmetrical All-Wheel Drive (AWD) is standard across most models in this generation, including Outback variants.
Fluid Specifications Manual
Gear Oil Spec:
API GL-5, SAE 75W-90 (refer to manual for exact Subaru specification)
Fluid Specifications Automatic
Atf Spec:
Subaru ATF-HP or equivalent Dexron II/III compatible fluid (refer to manual for exact specification)
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.3 inches (2649 mm)
Length Wagon:
Approx. 187.0 inches (4750 mm)
Width:
Approx. 67.1 inches (1704 mm)
Height Outback:
Approx. 59.6 inches (1514 mm) (non-Outback models are lower)
Weights
Curb Weight Range:
Approx. 3000-3400 lbs (1360-1542 kg), depending on body style and powertrain.
Towing Capacity:
Refer to specific model and year documentation; typically around 1000-2000 lbs (450-907 kg) for properly equipped vehicles.
🛡️ Safety Features
Ratings
NHTSA Ratings Era:
For this era, crash test data may be limited or vary by specific test protocols. Consult NHTSA for available data.
Active Features
Braking System:
Standard front disc brakes, rear drum or disc brakes (depending on trim/year). Antilock Braking System (ABS) typically standard or optional on higher trims.
Traction Control:
Not widely available or standard on all models in this generation. AWD system inherently provides some traction management.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags were not common for this period.
Seatbelts:
Front and rear seat belts with pre-tensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player and CD player (optional on higher trims/later years). Speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Available on many models, particularly higher trim levels.
Connectivity
Remote Keyless Entry:
Optional on some models, typically found on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on driving conditions and oil type used (refer to manual for exact recommendations).
Timing Belt Replacement:
Crucial for EJ engines: typically 90,000-105,000 miles (145,000-170,000 km) or 7 years. Failure can cause severe engine damage.
Spark Plug Replacement:
Depending on plug type (copper, platinum), intervals vary significantly. Refer to manual for specific recommendations.
Fluid Specifications
Brake Fluid Spec:
DOT 3 or DOT 4 (refer to manual for exact specification)
Power Steering Fluid Spec:
ATF (Automatic Transmission Fluid) or specific Subaru power steering fluid (refer to manual)
Known Issues
Head Gaskets:
A known concern on EJ25 DOHC engines of this era, particularly with the EJ25D. Leaks can occur between coolant and oil passages. Manual provides diagnosis and repair procedures.
Crankshaft Seals:
Front and rear crankshaft seals can degrade and leak oil. Manual details replacement procedures.
Oxygen Sensors:
Can fail over time, affecting fuel economy and emissions. Manual covers testing and replacement.
📚 Vehicle History
Brand Heritage
Subaru Philosophy:
Known for its Boxer engines, Symmetrical All-Wheel Drive, and focus on practicality and durability.
Model Evolution
Second Generation Legacy:
This manual covers the second generation of the Subaru Legacy (BD/BG/BK chassis), which saw significant updates in styling, platform, and features compared to its predecessor.
Outback Introduction:
The Outback model was introduced as a more rugged, lifted version of the Legacy wagon, effectively creating a new crossover segment. It features increased ground clearance and distinctive body cladding.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Outback Segment Creation:
The Subaru Outback is credited with popularizing the "soft-roader" or "crossover wagon" segment, influencing automotive design and consumer preferences.
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