BMW R1100RT 1993-2001 Workshop Service Manual for Repair
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🏷️ Basic Information Identification Make: BMW Model: R1100RT Model Nickname: The Big Boxer Tourer Vehicle Type: Motorcycle Body Style: Touring Motorcycle Generation Generation Designation: R259 (Oilhead) Codes Chassis Code Prefix: K589 👋 Introduction Market Position Segment: Premium Sport Touring Motorcycle Target Audience: Long-distance touring riders, experienced motorcyclists seeking comfort and performance. Competitive Analysis Key Competitors: Honda ST1100, Kawasaki Concours, Yamaha FJR1300 (later models). Key Features Engine Layout: Horizontally-opposed twin-cylinder (Boxer) Engine Technology: Oil-cooled 'Oilhead' design for improved thermal management. Suspension System: Innovative Telelever front suspension for enhanced stability and feedback. Braking System: Integral ABS (Anti-lock Braking System) for superior safety. Drivetrain: Shaft drive for low maintenance and smooth power delivery. 📋 Manual Details Coverage Areas Years Covered: 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001 Page Count Total Pages: 464 Manual Type Type: Workshop Service Manual Purpose: Repair and Maintenance Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Detailed inspection, repair, and overhaul procedures for the R1100 Boxer engine. Fuel System: Bosch Motronic fuel injection system diagnostics and repair, fuel pump, injectors, throttle body. Ignition System: Ignition coil and spark plug service, timing adjustments. Transmission: Gearbox inspection, repair, clutch service, driveshaft, and final drive. Brakes: Integral ABS system (II generation), brake caliper overhaul, fluid replacement, disc inspection. Suspension: Front Telelever suspension maintenance and repair, rear Monolever swingarm, shock absorber service. Electrical System: Wiring diagrams, alternator, starter motor, battery, lighting, instrument cluster, diagnostic codes. Bodywork: Fairing removal and installation, seat service, luggage systems. Cooling System: Oil cooling system, oil filter replacement, oil level checks. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, brake fluid flush, valve clearance checks. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults. Engine Rebuild: Detailed steps for engine disassembly, component inspection, and reassembly. Transmission Repair: Gearbox disassembly, gear inspection, shift mechanism repair. Electrical Diagnostics: Utilizing diagnostic port and fault codes for troubleshooting. Suspension Setup: Adjustment and overhaul procedures for front and rear suspension. Brake Bleeding: Specific procedures for bleeding the integral ABS system. Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds. Detail Level: Includes torque specifications, clearances, and special tool requirements. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Image Resolution: High-resolution for clear diagrams and illustrations. Binding Type Digital Format: No physical binding; instant digital access. Paper Type Digital Medium: Delivered electronically via PDF download. ⚙️ Engine Specifications Primary Engine Engine Code: R259 Engine Type: Four-stroke horizontally-opposed twin-cylinder Displacement: 1085 cc (66.2 cu in) Bore X Stroke: 99 mm x 70.5 mm (3.90 in x 2.78 in) Compression Ratio: 10.7:1 Cooling System: Oil-cooled cylinders and heads, air-cooled crankcase Valve Train: DOHC, 4 valves per cylinder, chain driven camshafts Performance Horsepower At Rpm: 90 hp (67 kW) at 7,250 rpm (claimed) Torque At Rpm: 98 Nm (72 lb-ft) at 5,500 rpm (claimed) Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic 2.2) Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Fuel Tank Capacity: 25 Liters (6.6 US gal) 🔧 Transmission Standard Type: 5-speed manual Optional Availability: N/A (standard 5-speed) Features Clutch Type: Single dry plate, hydraulic actuation Final Drive: Shaft drive 📐 Dimensions Exterior Length: 2,220 mm (87.4 in) Width: 920 mm (36.2 in) over mirrors Height: 1,420 mm (55.9 in) to top of windshield Weights Dry Weight: 247 kg (545 lbs) Wet Weight: 277 kg (611 lbs) (fully fueled) Gross Vehicle Weight Rating Gvwr: 490 kg (1080 lbs) 🛡️ Safety Features Ratings ABS: BMW Integral ABS (2nd Generation) Active Features Braking Performance: High-performance dual front disc brakes, single rear disc brake. Passive Features Lighting: Halogen headlamp with integrated turn signals. 💡 Technology Features Infotainment Features: Optional heated grips, radio/cassette player (on some models). Driver Assistance ABS: Integral ABS II provides enhanced braking control. Connectivity Diagnostic Port: On-board diagnostic system with fault code retrieval. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually. Valve Clearance Check: Every 20,000 km (12,000 miles). Brake Fluid Flush: Every 2 years, or as per manual recommendation. Fluid Specifications Engine Oil Type: SAE 15W-50 or 10W-40 (API SG or higher, JASO MA compliant). Engine Oil Capacity: Approx. 4 Liters (4.2 US quarts) with filter change. Brake Fluid Type: DOT 4 Transmission Oil Type: SAE 75W-90 GL-5 Hypoid Gear Oil. Final Drive Oil Type: SAE 75W-90 GL-5 Hypoid Gear Oil. Known Issues Common Complaints: Stretched timing chain guides, alternator rotor/stator failure, ABS modulator issues, worn clutch slave cylinder seals. Preventative Measures: Regular inspection and replacement of timing chain tensioners and guides, monitoring alternator output. 📚 Vehicle History Brand Heritage Heritage Focus: BMW Motorrad's legacy of engineering excellence and touring motorcycles. Model Evolution Predecessor: BMW K100LT Successor: BMW R1150RT Production Introduction Year: 1993 End Year: 2001 Manufacturing Location: Berlin, Germany (BMW Motorrad Plant)...