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1993 Jeep Cherokee XJ Service Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 1993 Codes Chassis Code: XJ Vin Decoder Prefix: 1J4 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle Brand Perception: Rugged, Capable, Trail-Ready Competitive Analysis Key Competitors: Ford Bronco II, Chevrolet S-10 Blazer, Toyota 4Runner Key Features Unibody Construction: Revolutionary for its time, offering better on-road manners and reduced weight compared to body-on-frame rivals. Off Road Capability: Command-Trac (2WD/4WD Part-Time) and Selec-Trac (2WD/4WD Full-Time) 4x4 systems, good ground clearance, strong aftermarket support. 📋 Manual Details Coverage Areas Coverage Type: Factory Service Manual Page Count Estimated Pages: 1000+ Manual Type Type: Service & Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (4.0L I6, 2.5L I4), Transmission (AW4 Automatic, AX-15 Manual), Transfer Case (NP231, NP242), Axles (Dana 30 Front, Chrysler 8.25 Rear) Chassis: Suspension (Coil Spring Front, Leaf Spring Rear), Steering, Brakes (Front Disc, Rear Drum), Wheels and Tires Electrical: Engine Control Systems, Lighting, Instrumentation, Body Electrical, HVAC, Audio System, Power Accessories Body: Exterior Body Panels, Interior Trim, Doors, Glass, Seats, Bumpers Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Spark Plug Replacement, Belt Inspection/Replacement Diagnostics: Troubleshooting Charts, Symptom-Based Diagnostics, OBD-I Code Interpretation Repair: Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Overhaul, Electrical Component Repair, Body Panel Repair Specifications: Torque Values, Clearances, Fluid Capacities, Electrical Schematics, Component Dimensions Technical Depth Depth: Comprehensive Factory Level (from basic maintenance to full engine/transmission rebuilds) 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable Print Quality Print Option: Printable Binding Type Binding Style: Digital (N/A for printed) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine 1 Code: 4.0L OHV V6 'High Output' (242 ci) Engine 1 Displacement: 3956 cc (242 cubic inches) Engine 1 Bore X Stroke: 3.875 in x 3.500 in (98.4 mm x 88.9 mm) Engine 1 Compression Ratio: 8.8:1 Engine 1 Horsepower: 177 hp @ 4700 rpm Engine 1 Torque: 220 lb-ft @ 3200 rpm Secondary Engine Engine 2 Code: 2.5L OHV I4 'Vortec' (150 ci) Engine 2 Displacement: 2472 cc (150 cubic inches) Engine 2 Horsepower: 125 hp @ 4600 rpm Engine 2 Torque: 145 lb-ft @ 2400 rpm Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Ignition System Ignition Type: Distributorless Ignition System (DIS) on 4.0L, Conventional Distributor on 2.5L 🔧 Transmission Automatic Transmission Transmission 1 Code: AW4 (Automatic 4-Speed) Transmission 1 Features: Electronically controlled, offers 'Power' and 'Comfort' modes. Manual Transmission Transmission 2 Code: AX-15 (Manual 5-Speed) Transmission 2 Clutch Type: Hydraulic, single dry plate Transfer Case Transfer Case 1: New Process NP231 (Command-Trac - 2WD High, 4WD High, N, 4WD Low) Transfer Case 2: New Process NP242 (Selec-Trac - 2WD High, 4WD High, 4WD Part-Time High, N, 4WD Low) 📐 Dimensions Exterior Wheelbase: 103.4 inches (2626 mm) Length: 168.1 inches (4270 mm) Width: 69.4 inches (1763 mm) Height: 66.5 inches (1689 mm) Ground Clearance: 8.7 inches (221 mm) (Typical) Weights Curb Weight Min: 3500 lbs (1588 kg) Curb Weight Max: 3800 lbs (1724 kg) Gross Vehicle Weight Rating Gvwr: Approx. 4750 lbs (2155 kg) 🛡️ Safety Features Ratings NHTSA Side Impact Rating: Not extensively tested by NHTSA for this model year. Active Features ABS: Optional, typically on higher trims or 4x4 models. Passive Features Airbags: Driver-side airbag standard. Seat Belts: 3-point front seat belts, 2-point rear seat belts. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player. Optional CD player and premium speaker systems. Instrument Cluster: Analog gauges for speed, tachometer (optional), fuel, coolant temperature, oil pressure, voltmeter. Warning lamps for various systems. Driver Assistance Cruise Control: Optional feature. Connectivity OBD Ii: Not equipped with OBD-II. Uses OBD-I diagnostic port. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 miles or 3-6 months, depending on usage and oil type. Engine Coolant Flush: Every 30,000 miles or 2-3 years. Transmission Fluid Change Automatic: Every 30,000 - 60,000 miles, depending on severe vs. normal service. Transmission Fluid Change Manual: Every 60,000 - 100,000 miles. Transfer Case Fluid Change: Every 30,000 - 60,000 miles. Differential Fluid Change Front: Every 30,000 - 60,000 miles (depending on 4x4 usage). Differential Fluid Change Rear: Every 30,000 - 60,000 miles. Fluid Specifications Engine Oil: 10W-30 or 10W-40 (API SG or higher) Engine Coolant: Chrysler Type A (Green) or Dex-Cool compatible (Orange) - consult manual for specific fill. Automatic Transmission Fluid: ATF+3 (Mopar) or equivalent DEXRON-III/MERCON Manual Transmission Fluid: GL-3 or GL-4 (75W-90 or 80W-90 gear oil) - check specific transmission type. Transfer Case Fluid: ATF+3 or equivalent DEXRON-III/MERCON Front Axle Fluid: GL-5 (80W-90 gear oil), SAE 75W-140 for towing or heavy use. Add friction modifier if LSD. Rear Axle Fluid: GL-5 (80W-90 gear oil), SAE 75W-140 for towing or heavy use. Add friction modifier...
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1993 Jeep Cherokee XJ Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee XJ
Year:
1993
Codes
Chassis Code:
XJ
Vin Decoder Prefix:
1J4
👋 Introduction
Market Position
Segment:
Compact SUV / Off-Road Vehicle
Brand Perception:
Rugged, Capable, Trail-Ready
Competitive Analysis
Key Competitors:
Ford Bronco II, Chevrolet S-10 Blazer, Toyota 4Runner
Key Features
Unibody Construction:
Revolutionary for its time, offering better on-road manners and reduced weight compared to body-on-frame rivals.
Off Road Capability:
Command-Trac (2WD/4WD Part-Time) and Selec-Trac (2WD/4WD Full-Time) 4x4 systems, good ground clearance, strong aftermarket support.
📋 Manual Details
Coverage Areas
Coverage Type:
Factory Service Manual
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Service & Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4.0L I6, 2.5L I4), Transmission (AW4 Automatic, AX-15 Manual), Transfer Case (NP231, NP242), Axles (Dana 30 Front, Chrysler 8.25 Rear)
Chassis:
Suspension (Coil Spring Front, Leaf Spring Rear), Steering, Brakes (Front Disc, Rear Drum), Wheels and Tires
Electrical:
Engine Control Systems, Lighting, Instrumentation, Body Electrical, HVAC, Audio System, Power Accessories
Body:
Exterior Body Panels, Interior Trim, Doors, Glass, Seats, Bumpers
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Spark Plug Replacement, Belt Inspection/Replacement
Diagnostics:
Troubleshooting Charts, Symptom-Based Diagnostics, OBD-I Code Interpretation
Repair:
Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Overhaul, Electrical Component Repair, Body Panel Repair
Specifications:
Torque Values, Clearances, Fluid Capacities, Electrical Schematics, Component Dimensions
Technical Depth
Depth:
Comprehensive Factory Level (from basic maintenance to full engine/transmission rebuilds)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable
Print Quality
Print Option:
Printable
Binding Type
Binding Style:
Digital (N/A for printed)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine 1 Code:
4.0L OHV V6 'High Output' (242 ci)
Engine 1 Displacement:
3956 cc (242 cubic inches)
Engine 1 Bore X Stroke:
3.875 in x 3.500 in (98.4 mm x 88.9 mm)
Engine 1 Compression Ratio:
8.8:1
Engine 1 Horsepower:
177 hp @ 4700 rpm
Engine 1 Torque:
220 lb-ft @ 3200 rpm
Secondary Engine
Engine 2 Code:
2.5L OHV I4 'Vortec' (150 ci)
Engine 2 Displacement:
2472 cc (150 cubic inches)
Engine 2 Horsepower:
125 hp @ 4600 rpm
Engine 2 Torque:
145 lb-ft @ 2400 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) on 4.0L, Conventional Distributor on 2.5L
🔧 Transmission
Automatic Transmission
Transmission 1 Code:
AW4 (Automatic 4-Speed)
Transmission 1 Features:
Electronically controlled, offers 'Power' and 'Comfort' modes.
Manual Transmission
Transmission 2 Code:
AX-15 (Manual 5-Speed)
Transmission 2 Clutch Type:
Hydraulic, single dry plate
Transfer Case
Transfer Case 1:
New Process NP231 (Command-Trac - 2WD High, 4WD High, N, 4WD Low)
Transfer Case 2:
New Process NP242 (Selec-Trac - 2WD High, 4WD High, 4WD Part-Time High, N, 4WD Low)
📐 Dimensions
Exterior
Wheelbase:
103.4 inches (2626 mm)
Length:
168.1 inches (4270 mm)
Width:
69.4 inches (1763 mm)
Height:
66.5 inches (1689 mm)
Ground Clearance:
8.7 inches (221 mm) (Typical)
Weights
Curb Weight Min:
3500 lbs (1588 kg)
Curb Weight Max:
3800 lbs (1724 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 4750 lbs (2155 kg)
🛡️ Safety Features
Ratings
NHTSA Side Impact Rating:
Not extensively tested by NHTSA for this model year.
Active Features
ABS:
Optional, typically on higher trims or 4x4 models.
Passive Features
Airbags:
Driver-side airbag standard.
Seat Belts:
3-point front seat belts, 2-point rear seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player. Optional CD player and premium speaker systems.
Instrument Cluster:
Analog gauges for speed, tachometer (optional), fuel, coolant temperature, oil pressure, voltmeter. Warning lamps for various systems.
Driver Assistance
Cruise Control:
Optional feature.
Connectivity
OBD Ii:
Not equipped with OBD-II. Uses OBD-I diagnostic port.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles or 3-6 months, depending on usage and oil type.
Engine Coolant Flush:
Every 30,000 miles or 2-3 years.
Transmission Fluid Change Automatic:
Every 30,000 - 60,000 miles, depending on severe vs. normal service.
Transmission Fluid Change Manual:
Every 60,000 - 100,000 miles.
Transfer Case Fluid Change:
Every 30,000 - 60,000 miles.
Differential Fluid Change Front:
Every 30,000 - 60,000 miles (depending on 4x4 usage).
Differential Fluid Change Rear:
Every 30,000 - 60,000 miles.
Fluid Specifications
Engine Oil:
10W-30 or 10W-40 (API SG or higher)
Engine Coolant:
Chrysler Type A (Green) or Dex-Cool compatible (Orange) - consult manual for specific fill.
Automatic Transmission Fluid:
ATF+3 (Mopar) or equivalent DEXRON-III/MERCON
Manual Transmission Fluid:
GL-3 or GL-4 (75W-90 or 80W-90 gear oil) - check specific transmission type.
Transfer Case Fluid:
ATF+3 or equivalent DEXRON-III/MERCON
Front Axle Fluid:
GL-5 (80W-90 gear oil), SAE 75W-140 for towing or heavy use. Add friction modifier if LSD.
Rear Axle Fluid:
GL-5 (80W-90 gear oil), SAE 75W-140 for towing or heavy use. Add friction modifier if LSD.
Known Issues
Heater Core Leaks:
Common issue in XJ models, often requires dashboard removal for replacement.
Radiator Failure:
Plastic end tanks can become brittle and leak over time.
Headliner Sagging:
Adhesive failure causing the fabric to sag.
Eucalyptus Smell From Ac:
Often caused by a leaking heater core or mold in the HVAC system.
Rear Main Seal Leaks:
Can occur on higher mileage 4.0L engines.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Rooted in the Willys MB WWII Jeep, known for military and off-road prowess.
Model Evolution
First Generation:
Introduced in 1984, replacing the CJ-7 as Jeep's primary compact utility vehicle.
Xj Unibody Design:
Pioneering unibody construction for an SUV, contributing to its lighter weight and improved handling.
1993 Updates:
Refinement of existing features, potential minor interior/exterior trim changes, continuation of popular engine options.
Production
Production Period:
1984-2001
Manufacturing Locations:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
4X4 Of The Year:
Often cited in enthusiast publications for its off-road prowess and value.
Ratings
Consumer Reports:
Historically, reviews varied, but its durability and capability were recognized.
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