This manual covers the ATV models, including the 300 2x4, 300 4x4, 400 2x4, and 400 4x4, manufactured for the 1994 and 1995 model years. These versatile ATVs were designed for recreational riders and farm use, offering dependable performance in light trail riding and utility tasks. Available in both two-wheel drive and four-wheel drive configurations, these models provided a solid foundation of engineering, focusing on robust utility and operational simplicity, making them a competitive choice in the mid-1990s ATV market. This comprehensive workshop service repair manual in English provides detailed instructions for the complete service and repair of your ATV. It covers all essential systems, including engine, fuel, ignition, cooling, exhaust, transmission, suspension, steering, braking, and electrical systems. The manual includes procedures for routine maintenance, troubleshooting common issues, component disassembly and reassembly, inspections, and adjustments, along with crucial wiring diagrams. It serves as an invaluable resource for owners and technicians alike, ensuring proper maintenance and repair for optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Polaris Model: ATV Model Variants: 300 2x4, 300 4x4, 400 2x4, 400 4x4 Product Type: Workshop Service Repair Manual Codes Applicable Years: 1994, 1995 👋 Introduction Market Position Segment: Entry-level to mid-range utility ATVs. Competitive Analysis Competitors: Competed with similar displacement ATVs from brands like Yamaha (Kodiak), Honda (FourTrax), Suzuki (King Quad). Key Features Target Audience: Recreational riders, farm use, light trail riding. Drivetrain Options: Available in 2-wheel drive (2x4) and 4-wheel drive (4x4) configurations. 📋 Manual Details Coverage Areas Coverage: Complete service and repair procedures for all listed Polaris ATV models. Page Count Estimated Pages: Extensive (typically 500+ pages for a complete workshop manual) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed disassembly, assembly, inspection, and repair of all engine components. Fuel System: Carburetor (jetting, cleaning, adjustment), fuel pump, fuel lines, fuel tank. Ignition System: Ignition coil, spark plug, CDI unit, stator, wiring diagrams. Cooling System: Liquid cooling system components (radiator, hoses, water pump, thermostat), coolant specifications. Exhaust System: Muffler, exhaust pipes, gaskets, heat shields. Transmission Drivetrain: Clutch (primary and secondary), CVT system (drive belt inspection, sheave maintenance), gear reduction box, drive shafts, CV joints. Suspension: Front and rear suspension components (shocks, springs, A-arms, bushings), adjustment procedures. Steering: Handlebars, steering shaft, tie rods, steering linkage, adjustment and troubleshooting. Braking System: Hydraulic brake system (master cylinder, calipers, brake lines, brake fluid), disc brake components, parking brake. Electrical System: Lighting (headlights, taillights, brake lights), battery, charging system (alternator/stator), starter motor, wiring harnesses, fuses, switches, diagnostic codes. Frame Chassis: Frame inspection, welding repairs, mounting points. Bodywork Plastics: Fenders, body panels, racks, seat removal and installation. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, chain lubrication (if applicable), tire pressure checks. Troubleshooting: Systematic diagnosis of common problems and malfunctions. Repair Rebuild: Detailed step-by-step instructions for component disassembly, repair, and reassembly. Inspections: Pre-ride checks, periodic inspections of critical components. Adjustments: Carburetor adjustments, throttle cable, brake lever, suspension settings. Wiring Diagrams: Comprehensive electrical schematics for accurate troubleshooting and repair. Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission rebuilds. 📊 Manual Specifications File Format Format: PDF Searchable: Likely searchable text content for easy information retrieval. Print Quality Quality: High-resolution digital scans, suitable for printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, 4-stroke, Single-cylinder. Displacement 300: Approximately 293cc (specific bore/stroke may vary slightly). Displacement 400: Approximately 375cc (specific bore/stroke may vary slightly). Performance Horsepower 300: Estimated 15-18 HP (actual dyno figures may vary). Horsepower 400: Estimated 20-24 HP (actual dyno figures may vary). Fuel System Carburetor: Mikuni VM series (specific model number for each engine variant found in manual). Fuel Type: Unleaded gasoline. Ignition System Ignition Type: Electronic CDI with spark advance. 🔧 Transmission Standard Type: Automatic (CVT - Continuously Variable Transmission) with Polaris Variable Transmission (PVT) system. Optional Gears: Forward, Neutral, Reverse (via range selector). Features Drive Belt Maintenance: Manual covers drive belt inspection intervals, replacement procedures, and sheave maintenance. 📐 Dimensions Exterior Wheelbase Approx: Approximately 49.5 inches (varies slightly by model). Weights Dry Weight Approx: Around 500-600 lbs (varies by 2x4/4x4 and specific model). Towing Capacity Approx: Typically around 650 lbs. Payload Capacity Approx: Typically around 200-250 lbs (rack capacity). 🛡️ Safety Features Ratings Atv Safety Guidelines: Manual emphasizes safe operating practices, protective gear (helmet, eye protection, boots, gloves), and adherence to speed limits. Active Features Braking System Type: Hydraulic disc brakes front and rear, often with foot pedal operation for rear and handlebar lever for front. Passive Features Rollover Protection: No inherent rollover protection beyond rider skill; manual stresses safe riding techniques. Lighting: Standard headlights, taillight, and brake light for visibility. 💡 Technology Features Infotainment Features: No integrated infotainment systems; focus is on...