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Subaru Legacy/Liberty Generation II 1994-1997 Car Workshop Manual/Repair Manual/Service Manual download

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🏷️ Basic Information Identification Make: Subaru Model: Legacy/Liberty Generation: Second Generation (BD/BG/BK/BM/BR) Years: 1994-1997 Codes Generation Code: BD (Sedan), BG (Wagon), BK (Grand Wagon) 👋 Introduction Market Position Segment: Mid-size sedan and wagon, known for its Symmetrical All-Wheel Drive system. Competitive Analysis Competitors: Toyota Camry, Honda Accord, Mazda 626, Nissan Altima, Ford Mondeo. Key Features AWD Standard: Standard Symmetrical All-Wheel Drive across most trims, a significant differentiator. Engine Options: Horizontally-opposed (Boxer) engine configurations offering a lower center of gravity. Body Styles: Available as a sedan (BD) and a wagon (BG), with the 'Grand Wagon' (BK) offering increased ride height and rugged styling. 📋 Manual Details Coverage Areas Covered Regions: Global (with regional variations noted where applicable) Page Count Estimated Page Count: Estimated 1500+ pages (typical for a comprehensive workshop manual of this era) Manual Type Type: Workshop Manual / Repair Manual / Service Manual Language Language: English Format Format: Digital Download (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Fuel System, Ignition System, Emission Control, Cooling System, Lubrication System, Exhaust System Drivetrain: Clutch, Manual Transmission, Automatic Transmission, Transfer Case, Drive Shafts, Axles, Differentials (Front, Center, Rear) Chassis: Suspension (Front & Rear), Steering System, Brake System (Hydraulic, ABS) Electrical: Battery, Charging System, Starting System, Lighting System, Instrumentation, Wiper & Washer System, Horn, Power Accessories (Windows, Locks), Audio System Wiring, SRS Airbag System Body: Body Panel Removal/Installation, Doors, Hood, Trunk/Tailgate, Bumpers, Exterior Trim, Interior Trim, Seats, Glass, Seals Procedures Included Maintenance: Scheduled Maintenance (Oil Changes, Filter Replacements, Fluid Checks), Belt Replacement, Spark Plug Replacement, Brake Pad/Shoe Replacement, Tire Rotation Troubleshooting: Diagnostic Procedures, Symptom-Based Troubleshooting Charts, Electrical Schematics for Fault Finding Repair: Engine Overhaul, Transmission Overhaul, Suspension Component Replacement, Brake Caliper/Master Cylinder Replacement, Steering Rack Replacement, Electrical Component Diagnosis and Replacement Disassembly Reassembly: Detailed step-by-step guides for component removal, disassembly, inspection, repair, and reassembly with torque specifications Technical Depth Depth: Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds, including electrical system diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchable: Likely searchable text (if properly OCR'd) Print Quality Quality: High-resolution scanned images or digital creation, suitable for clear printing Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Codes: EJ22 (2.2L), EJ25D (2.5L DOHC) Performance Ej22 Horsepower: 135 hp @ 5600 rpm Ej22 Torque: 140 lb-ft @ 4400 rpm Ej25D Horsepower: 165 hp @ 6000 rpm Ej25D Torque: 162 lb-ft @ 4000 rpm Fuel System Induction: Electronic Fuel Injection (EFI) Engine Layout Layout: Horizontally-Opposed (Boxer) Cylinder Head Head Type: DOHC (EJ25D), SOHC (EJ22) Timing Drive Drive Mechanism: Timing Belt 🔧 Transmission Standard Type Sedan: 5-speed Manual Transmission Type Wagon: 4-speed Automatic Transmission (often standard on higher trims or optional on base) Optional Type: 4-speed Automatic Transmission Features AWD System: Symmetrical All-Wheel Drive with viscous coupling center differential. Fluid Specifications Atf Type: Subaru ATF HP (or equivalent Dexron III/Mercon) Manual Gear Oil Type: API GL-5, SAE 75W-90 📐 Dimensions Exterior Wheelbase: Approx. 104.3 inches (2649 mm) Length Sedan: Approx. 187.2 inches (4755 mm) Length Wagon: Approx. 185.6 inches (4714 mm) Width: Approx. 69.7 inches (1770 mm) Height Sedan: Approx. 55.7 inches (1415 mm) Height Wagon: Approx. 57.7 inches (1465 mm) Weights Curb Weight Est: Approx. 3100-3400 lbs (1406-1542 kg) depending on configuration. Gross Vehicle Weight Rating: Varies by model, typically around 4300 lbs (1950 kg) Wheels Tires Standard Tire Size: 205/55R16 Wheel Bolt Pattern: 5x100mm Wheel Offset: ET48 (typical) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 4/5 stars (typical for AWD vehicles of the era) IIHS Crash Test Ratings: Good (frontal offset) Active Features ABS: Standard on most models, especially those with 2.5L engine and AWD. Traction Control: Limited availability or specific trim dependent. Passive Features Airbags: Driver and Passenger front airbags. Seatbelts: Three-point front and rear seatbelts, driver's pretensioner. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or CD player with 4 or 6 speakers. Optional premium audio systems were available. Navigation: No factory navigation system available for this generation. Driver Assistance Cruise Control: Standard on most trims. Connectivity Aux Input: No factory auxiliary input for audio devices. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 6 months (severe service) / 7,500 miles or 12 months (normal service) – consult manual for specifics. Timing Belt Replacement: Recommended at 90,000 miles or 7 years, whichever comes first. Crucial due to interference engine design. Coolant Flush: Every 30,000 miles or 2 years. Transmission Fluid Change: Automatic: Every 30,000-45,000 miles. Manual: Check and top up as needed, change if contaminated. Fluid Specifications Engine Oil Type: SAE 5W-30 or 10W-30 (depending on climate). API Certified, ILSAC GF-2. Coolant Type: Subaru Super Coolant (Blue) or equivalent ethylene glycol-based coolant with corrosion inhibitors. Brake Fluid Type: DOT 3 or DOT 4 Known Issues Head Gaskets: The EJ25D DOHC engine...
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Subaru Legacy/Liberty Generation II 1994-1997 Car Workshop Manual/Repair Manual/Service Manual download
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy/Liberty
Generation:
Second Generation (BD/BG/BK/BM/BR)
Years:
1994-1997
Codes
Generation Code:
BD (Sedan), BG (Wagon), BK (Grand Wagon)
👋 Introduction
Market Position
Segment:
Mid-size sedan and wagon, known for its Symmetrical All-Wheel Drive system.
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Mazda 626, Nissan Altima, Ford Mondeo.
Key Features
AWD Standard:
Standard Symmetrical All-Wheel Drive across most trims, a significant differentiator.
Engine Options:
Horizontally-opposed (Boxer) engine configurations offering a lower center of gravity.
Body Styles:
Available as a sedan (BD) and a wagon (BG), with the 'Grand Wagon' (BK) offering increased ride height and rugged styling.
📋 Manual Details
Coverage Areas
Covered Regions:
Global (with regional variations noted where applicable)
Page Count
Estimated Page Count:
Estimated 1500+ pages (typical for a comprehensive workshop manual of this era)
Manual Type
Type:
Workshop Manual / Repair Manual / Service Manual
Language
Language:
English
Format
Format:
Digital Download (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Fuel System, Ignition System, Emission Control, Cooling System, Lubrication System, Exhaust System
Drivetrain:
Clutch, Manual Transmission, Automatic Transmission, Transfer Case, Drive Shafts, Axles, Differentials (Front, Center, Rear)
Chassis:
Suspension (Front & Rear), Steering System, Brake System (Hydraulic, ABS)
Electrical:
Battery, Charging System, Starting System, Lighting System, Instrumentation, Wiper & Washer System, Horn, Power Accessories (Windows, Locks), Audio System Wiring, SRS Airbag System
Body:
Body Panel Removal/Installation, Doors, Hood, Trunk/Tailgate, Bumpers, Exterior Trim, Interior Trim, Seats, Glass, Seals
Procedures Included
Maintenance:
Scheduled Maintenance (Oil Changes, Filter Replacements, Fluid Checks), Belt Replacement, Spark Plug Replacement, Brake Pad/Shoe Replacement, Tire Rotation
Troubleshooting:
Diagnostic Procedures, Symptom-Based Troubleshooting Charts, Electrical Schematics for Fault Finding
Repair:
Engine Overhaul, Transmission Overhaul, Suspension Component Replacement, Brake Caliper/Master Cylinder Replacement, Steering Rack Replacement, Electrical Component Diagnosis and Replacement
Disassembly Reassembly:
Detailed step-by-step guides for component removal, disassembly, inspection, repair, and reassembly with torque specifications
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds, including electrical system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely searchable text (if properly OCR'd)
Print Quality
Quality:
High-resolution scanned images or digital creation, suitable for clear printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Codes:
EJ22 (2.2L), EJ25D (2.5L DOHC)
Performance
Ej22 Horsepower:
135 hp @ 5600 rpm
Ej22 Torque:
140 lb-ft @ 4400 rpm
Ej25D Horsepower:
165 hp @ 6000 rpm
Ej25D Torque:
162 lb-ft @ 4000 rpm
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Engine Layout
Layout:
Horizontally-Opposed (Boxer)
Cylinder Head
Head Type:
DOHC (EJ25D), SOHC (EJ22)
Timing Drive
Drive Mechanism:
Timing Belt
🔧 Transmission
Standard
Type Sedan:
5-speed Manual Transmission
Type Wagon:
4-speed Automatic Transmission (often standard on higher trims or optional on base)
Optional
Type:
4-speed Automatic Transmission
Features
AWD System:
Symmetrical All-Wheel Drive with viscous coupling center differential.
Fluid Specifications
Atf Type:
Subaru ATF HP (or equivalent Dexron III/Mercon)
Manual Gear Oil Type:
API GL-5, SAE 75W-90
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.3 inches (2649 mm)
Length Sedan:
Approx. 187.2 inches (4755 mm)
Length Wagon:
Approx. 185.6 inches (4714 mm)
Width:
Approx. 69.7 inches (1770 mm)
Height Sedan:
Approx. 55.7 inches (1415 mm)
Height Wagon:
Approx. 57.7 inches (1465 mm)
Weights
Curb Weight Est:
Approx. 3100-3400 lbs (1406-1542 kg) depending on configuration.
Gross Vehicle Weight Rating:
Varies by model, typically around 4300 lbs (1950 kg)
Wheels Tires
Standard Tire Size:
205/55R16
Wheel Bolt Pattern:
5x100mm
Wheel Offset:
ET48 (typical)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4/5 stars (typical for AWD vehicles of the era)
IIHS Crash Test Ratings:
Good (frontal offset)
Active Features
ABS:
Standard on most models, especially those with 2.5L engine and AWD.
Traction Control:
Limited availability or specific trim dependent.
Passive Features
Airbags:
Driver and Passenger front airbags.
Seatbelts:
Three-point front and rear seatbelts, driver's pretensioner.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD player with 4 or 6 speakers. Optional premium audio systems were available.
Navigation:
No factory navigation system available for this generation.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Aux Input:
No factory auxiliary input for audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe service) / 7,500 miles or 12 months (normal service) – consult manual for specifics.
Timing Belt Replacement:
Recommended at 90,000 miles or 7 years, whichever comes first. Crucial due to interference engine design.
Coolant Flush:
Every 30,000 miles or 2 years.
Transmission Fluid Change:
Automatic: Every 30,000-45,000 miles. Manual: Check and top up as needed, change if contaminated.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 10W-30 (depending on climate). API Certified, ILSAC GF-2.
Coolant Type:
Subaru Super Coolant (Blue) or equivalent ethylene glycol-based coolant with corrosion inhibitors.
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Head Gaskets:
The EJ25D DOHC engine is known for potential head gasket failures, often due to Subaru's original gasket design. This manual will detail inspection and replacement procedures.
Awt Coupling:
Wear in the viscous coupling center differential can lead to binding or rough handling, especially during tight turns.
Suspension Bushings:
Wear in control arm bushings and other suspension components can lead to knocking noises and poor handling.
Cv Joints:
Front and rear CV joints can wear over time, especially if protective boots are damaged.
📚 Vehicle History
Brand Heritage
AWD Focus:
Subaru has a long-standing reputation for All-Wheel Drive technology, originating with the Leone and establishing it in passenger cars with the Legacy.
Model Evolution
Generation Ii Introduction:
The second generation, introduced in 1994 (for the 1995 model year in some markets), featured a stiffer chassis, improved aerodynamics, and updated styling.
Styling Updates:
Larger greenhouse, smoother lines compared to the first generation. The wagon ('Liberty' in many markets) was particularly popular and offered a robust, capable alternative to SUVs.
Production
Manufacturing Location:
Japan (Main Plant: Gunma Prefecture)
Production Years Gen Ii:
1994-1999 (with this manual covering the initial 1994-1997 phase)
🏆 Awards & Recognition
Recognitions
Consumer Reports:
Often received average to good reliability ratings, with specific powertrain variants noted for better longevity.
Motor Trend:
The Legacy/Liberty has been praised for its driving dynamics and the utility of its wagon variant, especially with AWD.
Certifications
Emissions Compliance:
Designed to meet EPA and California Air Resources Board (CARB) emissions standards for its respective model years.
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