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1994-1998 Mitsubishi Galant Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1994-1998 Generation Generation Code: E50/E60/E70/E80 Codes Chassis Code Range: E50, E64, E74, E88 👋 Introduction Market Position Positioning: The 1994-1998 Mitsubishi Galant occupied the mid-size sedan segment, offering a blend of comfort, sportiness (especially with the V6 models), and value. It competed with vehicles like the Honda Accord, Toyota Camry, Ford Contour, and Chevrolet Malibu. Competitive Analysis Competitive Edge: Galant models often differentiated themselves with distinctive styling and a focus on driver engagement, particularly the sporty GS and GT trims. Availability of AWD on some models also offered a competitive advantage. Key Features Manual Utility: This service manual is essential for DIY mechanics and professional technicians, providing the critical information needed for accurate diagnosis, repair, and maintenance, leading to cost savings and extended vehicle lifespan. 📋 Manual Details Coverage Areas Areas Covered: Maintenance, Engine, Control System, Mechanical, Fuel Service Specifications, Emission Control, Intake Exhaust Cooling, Lube, Ignition Starting Charging, Auto Transmission, Clutch, Manual Transmission, Transfer Propeller Shaft, Drive Shaft, Differential, Axle Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering, Air Condition, Suppl Restraint System, Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter Audio/Visual, Horn, Windshield/Glass Mirror, Instrument Panel, Seat, Engine Hood/ Door, Exterior & Interior, Electrical, Multiplex/Can Communication Page Count Estimated Page Count: Comprehensive (exact count not specified, but extensive coverage implied) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed information on engine disassembly, assembly, overhaul, piston and ring specifications, cylinder head procedures, valve train components, crankshaft and connecting rod torque specifications. Engine Control System: Coverage of EFI (Electronic Fuel Injection) systems, sensors (MAP, TPS, O2, etc.), actuators, ignition timing, diagnostic trouble codes (DTCs), and troubleshooting procedures. Fuel System: In-depth service procedures for fuel pump, injectors, fuel pressure regulator, fuel tank, fuel lines, and fuel filter replacement. Fuel service specifications provided. Emission Control: Information on emission control systems, including catalytic converter operation, EGR (Exhaust Gas Recirculation) system, and evaporative emission control (EVAP) system. Cooling System: Details on radiator, water pump, thermostat, cooling fan operation, coolant capacity, and flushing procedures. Lubrication System: Oil pump operation, oil filter specifications, oil capacity, and maintenance recommendations for lubrication. Ignition Starting Charging: Procedures for spark plug specifications, ignition coil testing, starter motor diagnosis and repair, alternator output testing, and battery specifications. Automatic Transmission: Detailed overhaul procedures, torque converter service, valve body diagnosis, transmission fluid type and capacity, shift solenoid testing, and common fault diagnosis. Manual Transmission Clutch: Clutch disc, pressure plate, and release bearing replacement procedures. Manual transmission fluid type and capacity, gear oil specifications, and internal component service. Drivetrain: Information on drive shafts, universal joints, CV joints, propeller shafts, differentials, and axle repairs. Fluid capacities and specifications. Suspension Steering: Front and rear suspension component identification, ball joint and tie rod end replacement, wheel alignment specifications, power steering system operation and repair, steering rack service. Brakes: Detailed procedures for front and rear brake pad and rotor replacement, brake caliper service, brake fluid specifications, master cylinder diagnosis, ABS (Anti-lock Braking System) troubleshooting and component testing. Parking Brake: Parking brake cable adjustment and replacement procedures. Air Conditioning: Refrigerant type, system pressure specifications, compressor service, A/C control module diagnosis, and leak detection procedures. Supplemental Restraint System: Airbag system service precautions, module replacement, and sensor diagnostics. Seat belt pretensioner service. Electrical System: Comprehensive wiring diagrams for all vehicle systems, fuse and relay identification, lighting system service, horn operation, wiper and washer system repair, power window and lock diagnostics. Multiplex Can Communication: Diagnostic information for multiplex communication systems, though specific CAN protocol details might be limited for this era. Interior Exterior: Body panel repair, door hinge and latch service, glass and mirror replacement, interior trim removal and installation, seat removal and adjustment, instrument panel disassembly. Procedures Included Maintenance Procedures: Scheduled maintenance tasks, fluid level checks and changes, filter replacements (oil, air, fuel), spark plug replacement, belt inspection and replacement. Troubleshooting Diagnostics: System-specific diagnostic trees, common problem identification, and step-by-step troubleshooting guides for various vehicle systems. Repair Rebuild: Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation for major vehicle systems. Technical Data Specs: Torque specifications for critical fasteners, engine timing specifications, diagnostic values, fluid capacities, and component measurements. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to advanced engine and transmission overhauls, electrical system diagnostics, and bodywork. 📊 Manual Specifications File Format Format: PDF Compatibility: All Versions of Windows & Mac Required Software: Adobe PDF Reader, Winzip Print Quality Printability: Printable pages for use in the garage Binding Type Binding: Digital (PDF), not applicable for physical binding Paper Type Paper Type: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Engine Options: 1.8L 4-cylinder (4G93), 2.0L 4-cylinder (4G63), 2.5L V6 (6A13) Performance V6 Power Output: Approx. 170-177...
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1994-1998 Mitsubishi Galant Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1994-1998
Generation
Generation Code:
E50/E60/E70/E80
Codes
Chassis Code Range:
E50, E64, E74, E88
👋 Introduction
Market Position
Positioning:
The 1994-1998 Mitsubishi Galant occupied the mid-size sedan segment, offering a blend of comfort, sportiness (especially with the V6 models), and value. It competed with vehicles like the Honda Accord, Toyota Camry, Ford Contour, and Chevrolet Malibu.
Competitive Analysis
Competitive Edge:
Galant models often differentiated themselves with distinctive styling and a focus on driver engagement, particularly the sporty GS and GT trims. Availability of AWD on some models also offered a competitive advantage.
Key Features
Manual Utility:
This service manual is essential for DIY mechanics and professional technicians, providing the critical information needed for accurate diagnosis, repair, and maintenance, leading to cost savings and extended vehicle lifespan.
📋 Manual Details
Coverage Areas
Areas Covered:
Maintenance, Engine, Control System, Mechanical, Fuel Service Specifications, Emission Control, Intake Exhaust Cooling, Lube, Ignition Starting Charging, Auto Transmission, Clutch, Manual Transmission, Transfer Propeller Shaft, Drive Shaft, Differential, Axle Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering, Air Condition, Suppl Restraint System, Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter Audio/Visual, Horn, Windshield/Glass Mirror, Instrument Panel, Seat, Engine Hood/ Door, Exterior & Interior, Electrical, Multiplex/Can Communication
Page Count
Estimated Page Count:
Comprehensive (exact count not specified, but extensive coverage implied)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed information on engine disassembly, assembly, overhaul, piston and ring specifications, cylinder head procedures, valve train components, crankshaft and connecting rod torque specifications.
Engine Control System:
Coverage of EFI (Electronic Fuel Injection) systems, sensors (MAP, TPS, O2, etc.), actuators, ignition timing, diagnostic trouble codes (DTCs), and troubleshooting procedures.
Fuel System:
In-depth service procedures for fuel pump, injectors, fuel pressure regulator, fuel tank, fuel lines, and fuel filter replacement. Fuel service specifications provided.
Emission Control:
Information on emission control systems, including catalytic converter operation, EGR (Exhaust Gas Recirculation) system, and evaporative emission control (EVAP) system.
Cooling System:
Details on radiator, water pump, thermostat, cooling fan operation, coolant capacity, and flushing procedures.
Lubrication System:
Oil pump operation, oil filter specifications, oil capacity, and maintenance recommendations for lubrication.
Ignition Starting Charging:
Procedures for spark plug specifications, ignition coil testing, starter motor diagnosis and repair, alternator output testing, and battery specifications.
Automatic Transmission:
Detailed overhaul procedures, torque converter service, valve body diagnosis, transmission fluid type and capacity, shift solenoid testing, and common fault diagnosis.
Manual Transmission Clutch:
Clutch disc, pressure plate, and release bearing replacement procedures. Manual transmission fluid type and capacity, gear oil specifications, and internal component service.
Drivetrain:
Information on drive shafts, universal joints, CV joints, propeller shafts, differentials, and axle repairs. Fluid capacities and specifications.
Suspension Steering:
Front and rear suspension component identification, ball joint and tie rod end replacement, wheel alignment specifications, power steering system operation and repair, steering rack service.
Brakes:
Detailed procedures for front and rear brake pad and rotor replacement, brake caliper service, brake fluid specifications, master cylinder diagnosis, ABS (Anti-lock Braking System) troubleshooting and component testing.
Parking Brake:
Parking brake cable adjustment and replacement procedures.
Air Conditioning:
Refrigerant type, system pressure specifications, compressor service, A/C control module diagnosis, and leak detection procedures.
Supplemental Restraint System:
Airbag system service precautions, module replacement, and sensor diagnostics. Seat belt pretensioner service.
Electrical System:
Comprehensive wiring diagrams for all vehicle systems, fuse and relay identification, lighting system service, horn operation, wiper and washer system repair, power window and lock diagnostics.
Multiplex Can Communication:
Diagnostic information for multiplex communication systems, though specific CAN protocol details might be limited for this era.
Interior Exterior:
Body panel repair, door hinge and latch service, glass and mirror replacement, interior trim removal and installation, seat removal and adjustment, instrument panel disassembly.
Procedures Included
Maintenance Procedures:
Scheduled maintenance tasks, fluid level checks and changes, filter replacements (oil, air, fuel), spark plug replacement, belt inspection and replacement.
Troubleshooting Diagnostics:
System-specific diagnostic trees, common problem identification, and step-by-step troubleshooting guides for various vehicle systems.
Repair Rebuild:
Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation for major vehicle systems.
Technical Data Specs:
Torque specifications for critical fasteners, engine timing specifications, diagnostic values, fluid capacities, and component measurements.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to advanced engine and transmission overhauls, electrical system diagnostics, and bodywork.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Required Software:
Adobe PDF Reader, Winzip
Print Quality
Printability:
Printable pages for use in the garage
Binding Type
Binding:
Digital (PDF), not applicable for physical binding
Paper Type
Paper Type:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
1.8L 4-cylinder (4G93), 2.0L 4-cylinder (4G63), 2.5L V6 (6A13)
Performance
V6 Power Output:
Approx. 170-177 horsepower and 160-170 lb-ft of torque (for the 6A13 V6 engine, varies slightly by year and market)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Engine Codes
Common Engine Codes:
4G63, 6A13
Engine Layout
Layout:
Inline-4 and V6 configurations
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (common on lower trims and sportier models)
Optional
Transmission Type:
4-speed Automatic Transmission (common on most models)
Features
AWD Option:
Available on select models (e.g., VR-4, E54/E55 chassis) with an All-Wheel Drive system, often paired with an automatic transmission.
Fluid Specifications
Automatic Transmission Fluid:
Typically requires ATF SP-II or equivalent (refer to manual for exact specification)
Manual Transmission Fluid:
API GL-4 or GL-5 gear oil, viscosity varies by temperature (refer to manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 185-188 inches (varies by model and trim)
Width:
Approx. 69-70 inches
Height:
Approx. 56-57 inches
Weights
Curb Weight:
Approx. 3,000 - 3,400 lbs (varies by engine and drivetrain)
Wheelbase
Wheelbase:
Approx. 106 inches
Tire Size
Standard Tire Size:
Commonly 195/60R15 or 205/55R16 (varies by trim and year)
Wheel Bolt Pattern
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Fair to Good (based on contemporary testing, varies by model year)
Active Features
ABS:
Anti-lock Braking System (ABS) available on most models
Passive Features
Airbags:
Driver and passenger airbags standard on later models, potentially optional on earlier ones.
Seat Belts:
Front and rear seat belts, with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Basic speaker systems. Manual covers meter/audio/visual system repairs.
Driver Assistance
Cruise Control:
Cruise control system available on many models, covered in the manual.
Connectivity
Early Features:
Limited connectivity by modern standards. Features like power door locks, power windows, and remote keyless entry (on higher trims) are covered.
Engine Management
ECU Diagnostics:
Procedures for reading and interpreting diagnostic trouble codes (DTCs) from the Engine Control Unit (ECU) and related control modules.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (refer to manual for exact recommendation based on driving conditions and oil type).
Timing Belt Replacement:
Recommended every 60,000 miles or 5 years for 4-cylinder engines (4G63) and V6 engines (6A13) that use a belt. Critical for preventing catastrophic engine damage.
Spark Plug Replacement:
Typically every 30,000-60,000 miles, depending on spark plug type (copper, platinum, iridium).
Fluid Specifications
Engine Oil Type:
API SJ or SL, SAE 5W-30 or 10W-30 (refer to manual for specific viscosity based on temperature)
Coolant Type:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Consult manual for specific color/type.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (refer to manual for exact specification)
Known Issues
Common Problems:
Premature wear of suspension components (ball joints, tie rod ends), timing belt failure if not replaced at intervals, potential for transmission issues (especially older automatics), HVAC blower motor resistor failure, and rust on body panels and undercarriage in certain climates.
Maintenance Schedule
General Schedule:
The manual provides a detailed schedule for regular maintenance items such as oil changes, filter replacements, fluid checks, belt inspections, and ignition system servicing at specified mileage or time intervals.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation, a Japanese automobile manufacturer with a history dating back to 1917.
Model Evolution
Generation Overview:
The E50/E60/E70/E80 generation of the Mitsubishi Galant marked a significant design and engineering update from its predecessor. It featured a more aerodynamic and contemporary styling, with front-wheel drive as standard and optional all-wheel drive. Performance variants, like the VR-4, offered turbocharged engines and advanced all-wheel-drive systems.
Production
Production Years:
1994-1998 (for the E50/E60/E70/E80 generation in most markets)
Production Locations
Assembly Plants:
Primarily manufactured in Japan, with potential for assembly in other global locations depending on the market.
🏆 Awards & Recognition
Recognitions
Contemporary Acclaim:
The Galant received generally positive reviews during its production years for its styling, handling, and value. Specific awards are not prominently highlighted, but it was a solid contender in its segment.
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