🏷️ Basic Information Identification Make: Chevrolet Model: S-10 Model Line: S-10 Pickup Model Years Covered: 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Body Styles Covered: Regular Cab, Extended Cab, Crew Cab (late model years) Trim Levels Covered: Base, LS, Xtreme, SS, ZR2 Codes Chassis Code: GMT330 (for the second generation, primarily covered by this manual) 👋 Introduction Market Position Segment: Compact Pickup Truck Target Audience: DIY mechanics, professional technicians, S-10 owners seeking detailed repair information. Competitive Analysis Key Competitors: Ford Ranger, Toyota Tacoma, Dodge Dakota, Nissan Hardbody. Key Features Manual Value Proposition: Unmatched comprehensiveness for DIY and professional repair, saving time and money. Instruction Style: Step-by-step instructions with clear, actionable guidance. Visual Aids: Inclusion of exploded views for component identification and reassembly. 📋 Manual Details Coverage Areas Comprehensive Coverage: Engine, transmission, drivetrain, chassis, suspension, steering, brakes, electrical systems, body and interior, HVAC, fuel system, emissions control, diagnostics, troubleshooting. Page Count Estimated Page Count: 1000+ pages (typical for a comprehensive factory-level service manual) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Disassembly, assembly, inspection, repair for all covered engine variants. Engine Performance: Fuel delivery, ignition system, cooling system, lubrication system, emissions controls, engine diagnostics. Transmission Manual: Repair, overhaul, and adjustment of manual transmissions. Transmission Automatic: Repair, overhaul, and adjustment of automatic transmissions, including torque converter. Drivetrain And Axles: Front and rear axle assemblies, drive shafts, universal joints, differentials, transfer case (4WD). Suspension System: Front and rear suspension components, shock absorbers, springs, control arms, ball joints, bushings. Steering System: Steering gear, power steering pump, steering linkage, wheel alignment specifications. Brake System: Disc brakes, drum brakes, ABS system (if equipped), brake lines, master cylinder, parking brake. Electrical System: Battery, charging system, starting system, lighting, instruments, power accessories, wiring diagrams. Body And Interior: Body panels, doors, latches, glass, interior trim, seats, HVAC system. Diagnostic Troubleshooting: Systematic diagnostic procedures, fault codes, symptom analysis. Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks, lubrication schedules. Major Repairs: Engine rebuilds, transmission overhauls, differential repairs. Component Replacement: Replacement of wear items like brakes, suspension parts, belts, hoses, spark plugs. Electrical Diagnostics: Troubleshooting electrical circuits, testing sensors, actuators, and control modules. HVAC Service: Refrigerant handling, system diagnostics, component replacement. Wheel Alignment: Specifications and procedures for front and rear wheel alignment. Torque Specifications: Detailed torque values for all critical fasteners. Wiring Diagrams: Comprehensive electrical wiring schematics for all systems. Technical Depth Depth Of Information: Factory-level diagnostic and repair procedures, including detailed explanations and troubleshooting charts. Diagrams And Illustrations: Numerous exploded views, component diagrams, and step-by-step illustrations. Diagnostic Tools: Information on required special tools and diagnostic equipment. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Text-searchable PDF for quick information retrieval. Printability: Printable pages for workshop use. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine 2.2L I4 (Vin F): 2.2L (2198cc) OHV 4-cylinder, 118 hp @ 4800 rpm, 130 lb-ft @ 3200 rpm. Engine code: RPO L43. 2.2L Ecotec I4 (Vin 5): 2.2L (2198cc) DOHC 4-cylinder, 143 hp @ 5400 rpm, 154 lb-ft @ 3800 rpm. Engine code: RPO L61 (introduced later in the model run). 4.3L V6 (Vin X): 4.3L (4300cc) OHV V6, 158-190 hp depending on year/application, 230-250 lb-ft torque. Engine code: RPO L35 (first gen style), RPO LB4 (later Vortec). Performance Horsepower Range: 118 hp to 190 hp Torque Range: 130 lb-ft to 250 lb-ft Fuel System Injection Type: Multi-port Fuel Injection (MPFI) for most variants, Throttle Body Injection (TBI) in early years of the generation. Fuel Type: Unleaded gasoline 🔧 Transmission Standard Manual Transmission: Getrag 260 5-speed manual (common on 4-cyl), NV3500 5-speed manual (common on V6). Optional Automatic Transmission: 4L60-E 4-speed automatic (common on V6, RWD and 4WD). Features Transfer Case: Autotrac 4WD (electronic shift-on-the-fly) on some models, manual 4WD engagement. 📐 Dimensions Exterior Wheelbase: Short Bed: 108.3 inches, Long Bed: 117.7 inches. Length: Varies by bed length (approx. 177 inches for short bed, 190 inches for long bed). Width: Approx. 67.4 inches Height: Approx. 63.7 inches Cargo Bed Lengths: Short bed: 73.8 inches, Long bed: 97.9 inches. Weights Curb Weight: Approx. 3,200 - 4,000 lbs, depending on configuration. 🛡️ Safety Features Ratings NHTSA Front Impact: Good (Driver), Acceptable (Passenger) in later tests, with varied results across model years and configurations. Active Features ABS: Available Anti-lock Braking System (ABS) on rear wheels or all four wheels, depending on year and trim. Passive Features Airbags: Driver-side airbag standard from 1994; Passenger airbag became available/standard in later years. Seatbelts: Three-point seatbelts in front, lap belts in rear (standard). 💡 Technology Features Infotainment Audio System: Standard AM/FM radio, optional cassette player, CD player, and upgraded speaker systems. Available premium sound...