🏷️ Basic Information Identification Make: Chevrolet Model: K2500 Year: 1994 Product Type: Service & Repair Manual Software Product Format: PDF Download Codes Platform Code: GMT400 👋 Introduction Market Position Positioning: Essential resource for owners and mechanics of the 1994 Chevrolet K2500, offering a cost-effective and convenient alternative to traditional printed manuals. Competitive Analysis Competitors: Older printed manuals, third-party repair guides (Haynes, Chilton) which may lack the depth and accuracy of factory data. Key Features Features: Officially licensed, factory-derived data, instant online access, comprehensive coverage, user-friendly interface, digital format benefits. 📋 Manual Details Coverage Areas Coverage: Comprehensive service, repair, and maintenance Page Count Page Count Estimate: Thousands of pages (typical for factory service manuals) Manual Type Type: Official Factory Service Manual (derived) Language Language: English Format Digital Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine: All gasoline and diesel engines, including diagnostics, disassembly, assembly, and specifications Transmission: Automatic and Manual transmissions: Diagnosis, removal, installation, overhaul, and fluid specifications Drivetrain: Front and Rear Axles, Transfer Case (4WD), Driveshafts, CV joints: Inspection, service, and repair Suspension: Front and Rear Suspension (Independent Front Suspension for 4WD), shocks, springs, control arms, bushings: Diagnosis and replacement Steering: Power steering system, steering column, steering linkage: Diagnosis, repair, and component replacement Brakes: Front and Rear Brakes (disc/drum configurations), ABS (if equipped), hydraulic system: Service, bleeding, pad/shoe replacement, caliper/wheel cylinder overhaul Electrical System: Complete wiring diagrams, fuse/relay locations, battery, alternator, starter, lighting, instrument cluster, power accessories HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system: Diagnosis, refrigerant handling, component replacement, performance testing Body And Chassis: Body panels, doors, glass, trim, frame, bumpers: Repair procedures, alignment specifications, corrosion prevention Fuel System: Fuel tank, pump, lines, injectors, evaporative emissions system: Diagnosis and service Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes: Inspection and replacement Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Troubleshooting: Extensive diagnostic charts, symptom-based troubleshooting guides, DTC (Diagnostic Trouble Code) interpretation Repair: Step-by-step repair instructions for all major components and systems Disassembly Assembly: Detailed instructions for component removal and reinstallation Specifications: Torque values, clearances, pressures, fluid capacities, electrical values Wiring Diagrams: Comprehensive and detailed electrical wiring diagrams Technical Depth Depth: Factory-level detail, suitable for professional technicians and advanced DIYers 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, searchable text, clear diagrams and images Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Access Access Duration: 1 Year (with discounts for additional years) Compatibility: PC, laptop, smartphone, tablet with internet connection and web browser ⚙️ Engine Specifications Primary Engine Engine Options: 4.3L V6 (VIN X), 5.7L V8 (VIN R), 7.4L V8 (VIN J), 6.5L V8 Diesel (VIN F) Performance Engine 4.3L V6 Hp: Approx. 160 hp @ 4000 rpm Engine 5.7L V8 Hp: Approx. 200 hp @ 4000 rpm Engine 7.4L V8 Hp: Approx. 230 hp @ 3600 rpm Engine 6.5L V8 Diesel Hp: Approx. 190 hp @ 3400 rpm Fuel System Fuel Delivery Gasoline: Throttle Body Injection (TBI) or Multi-Port Fuel Injection (MPFI), depending on engine and specific configuration. Fuel Delivery Diesel: Direct Injection, Rotary Injection Pump (J-series) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual (NV4500) Optional Optional Transmission: 4-Speed Automatic (4L60-E, 4L80-E) Features Transfer Case: New Process Gear (NP) 231 or NP 241 (4WD models) 📐 Dimensions Exterior Wheelbase Regular Cab: 131.5 inches Wheelbase Extended Cab: 143.5 inches Bed Lengths: 6.5 ft (standard), 8 ft (long) Weights Curb Weight Estimate: 4,500 - 5,500 lbs (depending on configuration) Gvwr Range: 6,200 - 8,600 lbs 🛡️ Safety Features Ratings NHTSA Rating Impact: Data for this specific year and model may vary; general safety features of the era are present. (Note: NHTSA ratings were less standardized in 1994). Active Features Active Safety Features: Anti-lock Braking System (ABS) available on rear wheels, optional on front wheels for some models. Passive Features Passive Safety Features: Seat belts (lap and shoulder belts), energy-absorbing steering column, reinforced passenger compartment. 💡 Technology Features Infotainment Infotainment System: Basic AM/FM radio, optional cassette player, CD player. Analog gauges and controls. Driver Assistance Driver Assistance Features: Limited to ABS (as described in safety section). No modern electronic driver aids. Connectivity Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or 3-6 months (depending on engine, oil type, and driving conditions). Tire Rotation Interval: Every 5,000-7,500 miles. Transmission Fluid Change: Refer to manual for specific intervals (e.g., 50,000-100,000 miles or as per severe duty use). Fluid Specifications Engine Oil Type: API Service SG or SH rated. Viscosity grades typically 5W-30, 10W-30, or 10W-40 depending on climate (refer to manual). Coolant Type: GM specified green ethylene glycol based coolant. Automatic Transmission Fluid: Dexron III (or equivalent). Brake Fluid: DOT 3. Known Issues Common Wear Items: Ball joints, tie rod ends, wheel bearings, brake components, exhaust system corrosion, fuel pump failures, vacuum leaks (especially with TBI)....