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1994 GMC C2500 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: GMC Model: C2500 Year: 1994 Generation Generation: Third Generation (GMT400) Codes Platform Code: GMT400 👋 Introduction Market Position Market Position: A premium digital service and repair solution for owners of the 1994 GMC C2500, offering a more accessible and convenient alternative to outdated printed manuals. Competitive Analysis Competitive Analysis: Directly competes with traditional Haynes and Chilton repair manuals by offering a more dynamic, searchable, and up-to-date digital experience. Differentiates through licensed OE data and broad system coverage. Key Features Key Features: Licensed OE data, comprehensive coverage, easy online access, searchable interface, PC/laptop/smartphone/tablet compatibility, instant access, cost-effective DIY solution. Target Audience Target Audience: DIY mechanics, truck owners, fleet managers, automotive repair enthusiasts seeking comprehensive and accurate repair information. 📋 Manual Details Coverage Areas Coverage Areas: Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, Electrical System, HVAC, Body, Fuel System, Cooling System, Exhaust System, Maintenance, Diagnostics, Troubleshooting Page Count Page Count: Estimated 1500-2500 pages (typical for OE service manuals, software provides dynamic access) Manual Type Manual Type: Service and Repair Manual Software (Official Licensed) Language Language: English Format Format: Online/Web-based Software with 1 Year Access Access Duration Access Duration: 1 Year of access included with purchase. Discounts available for renewal. 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical, Engine Control Systems (ECM), Fuel Injection, Ignition System, Cooling System, Lubrication System, Exhaust System, Automatic Transmission (4L60E, 4L80E), Manual Transmission (NV3500, NV4500), Transfer Case (if applicable), Front Suspension (Independent), Rear Suspension (Solid Axle), Steering System (Power Steering), Brake System (ABS, Non-ABS), Hydraulic Systems, Electrical Distribution System, Lighting, Instrumentation, Audio System, HVAC System (Air Conditioning, Heating), Body Control Modules, Chassis Electrical, Body Panels, Doors, Glass, Interior Trim, Safety Restraints (Airbags, Seatbelts) Procedures Included Procedures Included: Preventative Maintenance, Routine Service, Diagnostic Procedures, Troubleshooting Guides, Component Removal and Installation, Component Repair and Overhaul, Electrical Schematics Interpretation, Wiring Harness Repair, Clutch Adjustment and Replacement, Brake Pad and Rotor Replacement, Suspension Component Replacement, Engine Tune-Up, Fluid Level Checks and Replenishment, Filter Replacement, Belt Replacement, Emission Control System Diagnosis and Repair, Cooling System Flushing and Refill, HVAC System Servicing, Diagnostic Trouble Code (DTC) Lookup and Resolution, Component Testing (e.g., sensors, actuators) Technical Depth Technical Depth: Comprehensive, ranging from basic owner-level maintenance to advanced mechanical and electrical diagnostics and repair, suitable for DIY enthusiasts and professional technicians. Diagnostic Tools Diagnostic Tools: Covers procedures for using OBD-I (On-Board Diagnostics) scanners and diagnostic charts for troubleshooting engine and system fault codes. Electrical System Detail Electrical System Detail: Detailed wiring diagrams for all systems, including engine control, lighting, accessories, power windows/locks (if equipped), trailer wiring, and instrument cluster. 📊 Manual Specifications File Format File Format: Web-based application accessed via standard web browser (HTML5, CSS, JavaScript) Print Quality Print Quality: N/A (Digital Format); Content derived from OE factory documentation, ensuring high clarity and accuracy. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Compatibility Compatibility: Compatible with any PC, laptop, smartphone, or tablet with an internet connection and web browser. ⚙️ Engine Specifications Primary Engine Primary Engine: 4.3L V6 (VIN Z) Vortec 4.3L V6 L35 Specs: Displacement: 262 cu in (4.3 L); Horsepower: 160 hp @ 4000 rpm; Torque: 235 lb-ft @ 2400 rpm; Configuration: 90-degree OHV V6; Fuel System: Throttle Body Injection (TBI) or Multi-Port Fuel Injection (MPFI) depending on specific build date/options Optional Engine Optional Engine 1: 5.0L V8 (VIN X) Small Block Optional Engine 1 Specs 5.0L V8 L30 Specs: Displacement: 305 cu in (5.0 L); Horsepower: 170 hp @ 4000 rpm; Torque: 260 lb-ft @ 2400 rpm; Configuration: 90-degree OHV V8; Fuel System: Throttle Body Injection (TBI) Optional Engine 2 Optional Engine 2: 5.7L V8 (VIN R) Vortec Optional Engine 2 Specs 5.7L V8 L31 Specs: Displacement: 350 cu in (5.7 L); Horsepower: 200 hp @ 4000 rpm; Torque: 315 lb-ft @ 2400 rpm; Configuration: 90-degree OHV V8; Fuel System: Throttle Body Injection (TBI) Fuel System Fuel System: Throttle Body Injection (TBI) or Multi-Port Fuel Injection (MPFI) depending on engine and specific vehicle configuration. Engine Management Engine Management: GM's ECM (Electronic Control Module) controlling fuel injection, ignition timing, and emissions systems. Cooling System Cooling System Type: Pressurized liquid cooling system. Lubrication System Lubrication System Type: Pressurized wet-sump system with oil pump and filter. 🔧 Transmission Standard Transmission Standard Transmission: 4-Speed Automatic (4L60E for light-duty C2500, 4L80E for heavy-duty C2500) Optional Transmission Optional Transmission: 5-Speed Manual (NV3500 for V6/5.0L V8, NV4500 for 5.7L V8 and heavy-duty applications) Transmission Features Auto Transmission Features Auto: Electronically controlled, overdrive with lock-up torque converter. Transmission Features Manual Transmission Features Manual: Heavy-duty construction, popular for towing and work applications. Transfer Case Transfer Case Options: Optional for 4WD models (e.g., NP241C). Manual or electronic engagement. 📐 Dimensions Exterior Dimensions Wheelbase: 131.5 inches (Standard Bed, Fleetside/Stepide) Length: Approximately 218.4 inches (Standard Bed) Width: Approximately 79.9 inches Height: Approximately 73.1 inches...
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1994 GMC C2500 Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
GMC
Model:
C2500
Year:
1994
Generation
Generation:
Third Generation (GMT400)
Codes
Platform Code:
GMT400
👋 Introduction
Market Position
Market Position:
A premium digital service and repair solution for owners of the 1994 GMC C2500, offering a more accessible and convenient alternative to outdated printed manuals.
Competitive Analysis
Competitive Analysis:
Directly competes with traditional Haynes and Chilton repair manuals by offering a more dynamic, searchable, and up-to-date digital experience. Differentiates through licensed OE data and broad system coverage.
Key Features
Key Features:
Licensed OE data, comprehensive coverage, easy online access, searchable interface, PC/laptop/smartphone/tablet compatibility, instant access, cost-effective DIY solution.
Target Audience
Target Audience:
DIY mechanics, truck owners, fleet managers, automotive repair enthusiasts seeking comprehensive and accurate repair information.
📋 Manual Details
Coverage Areas
Coverage Areas:
Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, Electrical System, HVAC, Body, Fuel System, Cooling System, Exhaust System, Maintenance, Diagnostics, Troubleshooting
Page Count
Page Count:
Estimated 1500-2500 pages (typical for OE service manuals, software provides dynamic access)
Manual Type
Manual Type:
Service and Repair Manual Software (Official Licensed)
Language
Language:
English
Format
Format:
Online/Web-based Software with 1 Year Access
Access Duration
Access Duration:
1 Year of access included with purchase. Discounts available for renewal.
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical, Engine Control Systems (ECM), Fuel Injection, Ignition System, Cooling System, Lubrication System, Exhaust System, Automatic Transmission (4L60E, 4L80E), Manual Transmission (NV3500, NV4500), Transfer Case (if applicable), Front Suspension (Independent), Rear Suspension (Solid Axle), Steering System (Power Steering), Brake System (ABS, Non-ABS), Hydraulic Systems, Electrical Distribution System, Lighting, Instrumentation, Audio System, HVAC System (Air Conditioning, Heating), Body Control Modules, Chassis Electrical, Body Panels, Doors, Glass, Interior Trim, Safety Restraints (Airbags, Seatbelts)
Procedures Included
Procedures Included:
Preventative Maintenance, Routine Service, Diagnostic Procedures, Troubleshooting Guides, Component Removal and Installation, Component Repair and Overhaul, Electrical Schematics Interpretation, Wiring Harness Repair, Clutch Adjustment and Replacement, Brake Pad and Rotor Replacement, Suspension Component Replacement, Engine Tune-Up, Fluid Level Checks and Replenishment, Filter Replacement, Belt Replacement, Emission Control System Diagnosis and Repair, Cooling System Flushing and Refill, HVAC System Servicing, Diagnostic Trouble Code (DTC) Lookup and Resolution, Component Testing (e.g., sensors, actuators)
Technical Depth
Technical Depth:
Comprehensive, ranging from basic owner-level maintenance to advanced mechanical and electrical diagnostics and repair, suitable for DIY enthusiasts and professional technicians.
Diagnostic Tools
Diagnostic Tools:
Covers procedures for using OBD-I (On-Board Diagnostics) scanners and diagnostic charts for troubleshooting engine and system fault codes.
Electrical System Detail
Electrical System Detail:
Detailed wiring diagrams for all systems, including engine control, lighting, accessories, power windows/locks (if equipped), trailer wiring, and instrument cluster.
📊 Manual Specifications
File Format
File Format:
Web-based application accessed via standard web browser (HTML5, CSS, JavaScript)
Print Quality
Print Quality:
N/A (Digital Format); Content derived from OE factory documentation, ensuring high clarity and accuracy.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Compatibility
Compatibility:
Compatible with any PC, laptop, smartphone, or tablet with an internet connection and web browser.
⚙️ Engine Specifications
Primary Engine
Primary Engine:
4.3L V6 (VIN Z) Vortec
4.3L V6 L35 Specs:
Displacement: 262 cu in (4.3 L); Horsepower: 160 hp @ 4000 rpm; Torque: 235 lb-ft @ 2400 rpm; Configuration: 90-degree OHV V6; Fuel System: Throttle Body Injection (TBI) or Multi-Port Fuel Injection (MPFI) depending on specific build date/options
Optional Engine
Optional Engine 1:
5.0L V8 (VIN X) Small Block
Optional Engine 1 Specs
5.0L V8 L30 Specs:
Displacement: 305 cu in (5.0 L); Horsepower: 170 hp @ 4000 rpm; Torque: 260 lb-ft @ 2400 rpm; Configuration: 90-degree OHV V8; Fuel System: Throttle Body Injection (TBI)
Optional Engine 2
Optional Engine 2:
5.7L V8 (VIN R) Vortec
Optional Engine 2 Specs
5.7L V8 L31 Specs:
Displacement: 350 cu in (5.7 L); Horsepower: 200 hp @ 4000 rpm; Torque: 315 lb-ft @ 2400 rpm; Configuration: 90-degree OHV V8; Fuel System: Throttle Body Injection (TBI)
Fuel System
Fuel System:
Throttle Body Injection (TBI) or Multi-Port Fuel Injection (MPFI) depending on engine and specific vehicle configuration.
Engine Management
Engine Management:
GM's ECM (Electronic Control Module) controlling fuel injection, ignition timing, and emissions systems.
Cooling System
Cooling System Type:
Pressurized liquid cooling system.
Lubrication System
Lubrication System Type:
Pressurized wet-sump system with oil pump and filter.
🔧 Transmission
Standard Transmission
Standard Transmission:
4-Speed Automatic (4L60E for light-duty C2500, 4L80E for heavy-duty C2500)
Optional Transmission
Optional Transmission:
5-Speed Manual (NV3500 for V6/5.0L V8, NV4500 for 5.7L V8 and heavy-duty applications)
Transmission Features Auto
Transmission Features Auto:
Electronically controlled, overdrive with lock-up torque converter.
Transmission Features Manual
Transmission Features Manual:
Heavy-duty construction, popular for towing and work applications.
Transfer Case
Transfer Case Options:
Optional for 4WD models (e.g., NP241C). Manual or electronic engagement.
📐 Dimensions
Exterior Dimensions
Wheelbase:
131.5 inches (Standard Bed, Fleetside/Stepide)
Length:
Approximately 218.4 inches (Standard Bed)
Width:
Approximately 79.9 inches
Height:
Approximately 73.1 inches (2WD)
Weights
Curb Weight:
Approximately 4,000 - 4,500 lbs (Varies by configuration)
Gross Vehicle Weight Rating:
Up to 7,200 lbs (GVWR for C2500)
Cargo
Bed Length:
78.8 inches (Standard Bed)
Suspension
Front Suspension Type:
Independent Front Suspension (IFS) with torsion bars.
Rear Suspension Type:
Solid rear axle with leaf springs.
Wheel Specs
Wheel Bolt Pattern:
5x5 inches (127mm) for 1/2 ton (C2500), 6x5.5 inches (139.7mm) for 3/4 ton (C2500 heavy duty variants).
Standard Tire Size:
P235/75R16 or LT235/85R16 (depending on GVWR and configuration).
🛡️ Safety Features
Ratings
NHTSA Ratings:
Not directly available for 1994 models in modern formats; designed to meet safety standards of the era. Look for specific crash test data if available from independent sources.
Active Features
Active Features:
Anti-lock Braking System (ABS) - available on rear wheels or all four wheels, depending on configuration.
Passive Features
Passive Features:
Seatbelts, Reinforced body structure, Collapsible steering column.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio with cassette player. Optional CD player. Manual climate controls.
Driver Assistance
Driver Assistance Features:
Limited to ABS (on equipped models). Cruise control typically optional.
Connectivity
Connectivity:
No modern connectivity features like Bluetooth or USB. Analog systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used. Refer to specific manual for precise recommendations.
Transmission Fluid Change Interval:
Every 30,000-50,000 miles for automatic transmissions. Manual transmissions often have longer intervals or are serviced as needed.
Coolant Change Interval:
Every 30,000 miles or 2 years for conventional coolant; longer for extended life coolants if compatible.
Spark Plug Replacement:
Refer to manual; typically 30,000-60,000 miles depending on plug type.
Fluid Specifications
Engine Oil Specification:
API SG or SG/CD. Viscosity: 5W-30, 10W-30, or 10W-40 depending on ambient temperature. Capacity: 4.5-5 qts (V6), 5 qts (V8) with filter.
Transmission Fluid Specification 4L60E:
Dexron-III (GM P/N 88861056 or equivalent). Capacity: Approx. 5-7 qts for drain and fill.
Transmission Fluid Specification 4L80E:
Dexron-III (GM P/N 88861056 or equivalent). Capacity: Approx. 6-8 qts for drain and fill.
Transmission Fluid Specification Nv3500:
GM Synchromesh Transmission Fluid (GM P/N 12346194 or equivalent). Capacity: Approx. 2.5 qts.
Transmission Fluid Specification Nv4500:
GM Synchromesh Transmission Fluid (GM P/N 12346194 or equivalent). Capacity: Approx. 3.3 qts.
Coolant Specification:
Conventional Green Ethylene Glycol (GM P/N 10525474 or equivalent). 50/50 mix with distilled water. Capacity: Approx. 15-18 qts.
Brake Fluid Specification:
DOT 3.
Known Issues
Known Issues:
Common issues include wear on intake manifold gaskets (especially with older TBI engines), valve stem seal wear leading to oil consumption, heater core leaks (due to design placement), and potential issues with the 4L60E transmission's electronic components and clutch packs under heavy use. ABS sensor failures can also occur.
Filter Part Numbers
Oil Filter Part Number Typical:
AC Delco PF1218, Fram PH8A, Wix 51515 (Verify with vehicle VIN).
Air Filter Part Number Typical:
AC Delco A3073C, Fram CA5374 (Verify with vehicle VIN).
📚 Vehicle History
Brand Heritage
Brand Heritage:
GMC (General Motors Truck Company) has a long history of producing reliable trucks and commercial vehicles known for their durability and capability.
Model Evolution
Model Evolution C2500:
The 1994 C2500 is part of the GMT400 platform, introduced in late 1987/early 1988. This generation marked a significant redesign with improved aerodynamics, a stronger chassis, and updated powertrains, becoming a very popular heavy-duty pickup.
Production
Production Location:
Various GM assembly plants in North America (e.g., Fort Wayne, Indiana; Flint, Michigan).
Production Years
Production Years Gmt400 Cseries:
1988-1998
🏆 Awards & Recognition
Recognitions
Recognitions:
The GMT400 platform was well-received for its robust construction and towing capabilities. Specific awards for the 1994 C2500 are not widely documented as individual accolades but rather contributions to GMC's reputation as a capable truck manufacturer in the mid-90s.
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