🏷️ Basic Information Identification Make: Peugeot Model: 405 Year: 1994 Codes Chassis Code: 15B Generation Generation Designation: Second Generation (Type 4B) 👋 Introduction Market Position Vehicle Segment: Compact/Small Family Car Key Competitors: Ford Sierra, Volkswagen Passat (B3/B4), Opel Vectra, Renault 21, Fiat Croma, Toyota Camry Key Features Designer: Pininfarina (exterior styling) Platform: PSA Group's X/F platform Manual Benefit 1: Empowers DIY repairs, ensuring quality and saving money. Manual Benefit 2: Provides in-depth understanding for emergency situations and preventative maintenance. Manual Benefit 3: Convenient digital access for repairs anytime, anywhere. 📋 Manual Details Coverage Areas Primary Coverage: All aspects of service, repair, and maintenance Specific Topics: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Engine Control System, Chassis/Body, Restraint System, Axle Page Count Estimated Page Count: Varies by specific engine/trim, typically 500-1000+ pages for comprehensive manuals Manual Type Type: Service and Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission (manual and automatic), Clutch, Drivetrain, Fuel System, Exhaust System, Cooling System, Lubrication System Chassis: Suspension (front and rear), Steering System, Brake System (hydraulic, ABS if equipped), Wheel Alignment Electrical: Complete Wiring Diagrams, Battery, Charging System, Ignition System, Lighting System, Instrumentation, Power Accessories, Engine Control Unit (ECU) and related sensors/actuators Body: Body panels, Doors, Windows, Locks, Seats, Interior trim, HVAC system (heating, ventilation, air conditioning), Restraint System (airbags, seatbelts) Procedures Included Maintenance: Scheduled maintenance, Fluid checks and changes, Filter replacements, Lubrication schedules, Belt and hose inspections Repair: Engine overhaul, Transmission rebuild, Brake component replacement, Suspension component replacement, Electrical component repair, Bodywork repair Troubleshooting: Diagnostic procedures for common and uncommon faults, fault code interpretation (where applicable), symptom-based troubleshooting guides Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed diagrams and specifications 📊 Manual Specifications File Format Format: PDF Software Requirements: Adobe PDF Reader, WinZip (for potential archive extraction) Compatibility: Compatible with all versions of Windows and Mac OS Print Quality Quality: Digital (printable, searchable text often available) Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Examples: XU series (e.g., XU5, XU7, XU9, XU10 variants) Performance Horsepower Range: Approximately 75 hp to 150 hp (depending on engine variant) Torque Range: Approximately 125 Nm to 200 Nm (depending on engine variant) Fuel System Injection Type: Multi-point fuel injection (MPI) or single-point injection (SPI) on base models Fuel Type: Unleaded Petrol (Gasoline) Engine Configurations Engine Layout: Inline 4-cylinder 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Optional Transmission Type Optional: 4-speed Automatic (ZF or AL4 type depending on engine) Features Clutch Type: Dry, single-plate diaphragm spring clutch (manual transmission) 📐 Dimensions Exterior Length: Approx. 4,504 mm (177.3 in) Width: Approx. 1,700 mm (66.9 in) Height: Approx. 1,420 mm (55.9 in) Weights Curb Weight: Approx. 1,100 - 1,300 kg (depending on engine and equipment) Wheelbase: Approx. 2,620 mm (103.1 in) 🛡️ Safety Features Ratings Euro Ncap Rating: Not independently rated under Euro NCAP's later, more rigorous standards. Early crash test results were moderate. Active Features ABS: Optional on higher trims and certain engine variants Traction Control: Rarely equipped Passive Features Airbags: Driver airbag standard on later models, passenger airbag optional. Seatbelts: Pre-tensioned front seatbelts (standard on many models) 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player with optional CD changer. Limited digital integration. Driver Assistance Cruise Control: Optional on higher trim levels. Connectivity Connectivity Features: Basic connectivity, no Bluetooth or USB as standard. 🔧 Maintenance Service Intervals Oil Change Interval Petrol: Typically 10,000 km or 6 months, whichever comes first (check manual for specific engine oil type) Timing Belt Replacement: Typically 80,000 - 120,000 km or 5-6 years, crucial for XU engines. (Refer to manual for precise interval). Spark Plug Replacement: 15,000 - 30,000 km, depending on spark plug type (standard or platinum). Fluid Specifications Engine Oil Type: API SG or SH, SAE 10W-40 or 5W-40 (check manual for specific viscosity recommendation and capacity). Coolant Type: Peugeot/Citroën Type 0 (Antifreeze/Coolant Blue) or equivalent G11 specification. Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Issue 1: Electrical gremlins (corroded connectors, failing relays, especially in engine bay and door harnesses). Common Issue 2: Timing belt failure (if not replaced proactively, can cause severe engine damage). Common Issue 3: Rust (particularly wheel arches, sills, and rear panel). Common Issue 4: Front suspension wear (ball joints, drop links). Common Issue 5: Automatic transmission issues (hydraulic control problems, torque converter). 📚 Vehicle History Brand Heritage Manufacturer Origin: France Model Evolution First Generation Debut: 1987 Second Generation Debut: 1995 (minor facelift and updates, but often considered part of the same generation cycle) Facelift Year: 1991 (significant styling and technical updates for the first generation)...