1994 Pontiac Bonneville Service & Repair Manual Software
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🏷️ Basic Information
Identification
Make:
Pontiac
Model:
Bonneville
Year:
1994
Codes
Platform Code:
L-body
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, classic car owners
Competitive Analysis
Advantage:
Licensed OE material, digital convenience, cost-effectiveness vs. printed manuals
Key Features
Licensed Content:
Derived from official OE (Original Equipment) materials
Developer:
RepairSurge
📋 Manual Details
Coverage Areas
Primary Focus:
Service and Repair
Manual Type
Type:
Digital Service and Repair Manual Software
Language
Language:
English
Format
Format:
Online/Web-based (PC, Laptop, Smartphone, Tablet Compatible)
Access Duration
Access:
1 Year (with discounts for extended access)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (overhaul, diagnostics, timing, cooling, lubrication)
Engine Electrical:
Yes (ignition, fuel injection, starting, charging, sensors, ECUs)
Transmission Automatic:
Yes (overhaul, diagnostics, fluid service, electronic controls)
Braking System:
Yes (hydraulic, ABS, disc/drum service, bleeding, parking brake)
Steering System:
Yes (power steering, rack and pinion, linkage service)
Suspension System:
Yes (front/rear struts, control arms, bushings, alignment)
HVAC System:
Yes (air conditioning, heating, climate control, diagnostics)
Fuel System:
Yes (fuel pump, injectors, lines, evaporative emissions)
Exhaust System:
Yes (catalytic converter, mufflers, pipes, hangers)
Electrical Body Controls:
Yes (lighting, power windows, locks, mirrors, wipers, horn)
Wiring Diagrams:
Yes (comprehensive electrical schematics)
Procedures Included
Maintenance:
Yes (oil changes, filter replacements, fluid checks, tune-ups)
Diagnostics:
Yes (troubleshooting procedures, DTC interpretation)
Repair:
Yes (step-by-step repair instructions for all major components)
Rebuild:
Yes (engine and transmission rebuild procedures)
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete overhauls and diagnostics)
📊 Manual Specifications
File Format
Compatibility:
Web browser access (HTML, JavaScript)
Print Quality
Searchability:
Searchable text content
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
3800 V6 (L27) - 3.8L Naturally Aspirated
Engine Code 2:
3.8L Supercharged V6 (if applicable to specific trims, though not explicitly mentioned in provided text)
Performance
Horsepower L27:
Approx. 170 hp @ 4600 rpm
Torque L27:
Approx. 225 lb-ft @ 2400 rpm
Fuel System
Injection Type:
Sequential Fuel Injection (SFI)
Cooling System
Coolant Type:
Dex-Cool Extended Life (typically orange silicate-free)
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (4T60-E)
Optional
Optional Transmission:
N/A (4T60-E was standard across most Bonneville trims in 1994)
Features
Transmission Fluid Type:
Dexron III Automatic Transmission Fluid (ATF)
📐 Dimensions
Exterior
Wheelbase Inches:
110.8
Length Inches:
203.5
Width Inches:
74.1
Height Inches:
55.4
Weights
Curb Weight Lbs:
Approx. 3500-3700 lbs (depending on trim and options)
Gross Vehicle Weight Rating Lbs:
Approx. 4700 lbs
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Not directly rated by NHTSA in a comparable format to modern standards; general safety features provided
NHTSA Frontal Impact Passenger:
Not directly rated by NHTSA in a comparable format to modern standards; general safety features provided
Active Features
ABS:
Anti-lock Braking System (ABS) - Standard on most models
Passive Features
Airbags:
Driver-side airbag standard; passenger airbag optional on some trims
Seatbelts:
Front and rear seat belts, shoulder belts with pretensioners for front occupants
💡 Technology Features
Infotainment
Audio System:
Optional premium sound systems, CD player, cassette player.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Onboard Diagnostics:
OBD-I system, with provisions for early OBD-II diagnostic scanning.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months, depending on driving conditions (refer to manual for specific recommendations)
Transmission Fluid Change:
Every 30,000-50,000 miles or 2-3 years, check condition and color
Fluid Specifications
Engine Oil Type:
API Service SG or SH, SAE 5W-30 (check owner's manual for exact viscosity and specification)
Coolant Capacity:
Approx. 11.0-12.0 quarts (with 50/50 mix)
Known Issues
Intake Manifold Gaskets:
Known for coolant leaks due to faulty gasket material in some 3800 V6 engines.
Transmission Hard Shifts:
Potential for rough shifting due to worn solenoids or valve body issues in the 4T60-E.
Window Regulators:
Common failure point for power window regulators.
Parts Reference
Oil Filter Part Number:
AC Delco PF59 or equivalent (verify with specific engine application)
Air Filter Part Number:
AC Delco A1691C or equivalent (verify with specific engine application)
📚 Vehicle History
Brand Heritage
Pontiac Legacy:
Pontiac as a performance-oriented brand within General Motors
Model Evolution
Fourth Generation:
1992-1996 Bonneville (platform shared with Chevrolet Lumina and Oldsmobile Eighty-Eight/LSS)
Production
Manufacturing Location:
Fairfax Assembly Plant, Kansas City, Kansas, USA
Production Years:
1994 model year production typically spanned late 1993 through mid-1994
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The 3800 V6 engine was a frequent recipient of Car and Driver's '10Best Engines' award, highlighting its smooth performance and efficiency.