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Mitsubishi Lancer Evolution 3 1995-1996 WSM Service Manual

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The Lancer Evolution III, model code CE9A, produced from 1995 to 1996, represents the third generation of the iconic Lancer Evolution series. Engineered as a homologation special for Group A rally racing, this performance-focused sedan is renowned for its sophisticated All-Wheel Drive system with Active Yaw Control (AYC), a powerful 4G63T 2.0L DOHC MIVEC turbocharged inline-4 engine, and an aggressive aerodynamic body kit. Building on extensive motorsport heritage, the Evo III offers exceptional handling, durability, and a direct connection to World Rally Championship success. Its design emphasizes performance, featuring advanced suspension, braking, and drivetrain technologies for its time, making it a highly sought-after vehicle for enthusiasts and collectors. This comprehensive Workshop Service Manual (WSM) provides in-depth, professional-level coverage for the Lancer Evolution III (CE9A). It details maintenance procedures, including scheduled service intervals, fluid specifications, and replacement schedules for critical components like the timing belt. The manual covers all major systems such as the engine, transmission, drivetrain, suspension, brakes, and electrical systems, offering detailed step-by-step instructions for repair, overhaul, and diagnostics. Troubleshooting guides, diagnostic flowcharts, and specific information for components like the AYC system and turbocharger are included to assist owners, mechanics, and technicians in maintaining and repairing this high-performance vehicle effectively. 🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution III Model Code: CE9A Chassis Code: CE9A Generation: Third Generation Production Years: 1995-1996 👋 Introduction Market Position Market Niche: Performance homologation special for rally racing (Group A) Competitive Analysis Competitors: Subaru Impreza WRX STI, Toyota Celica GT-Four, Ford Escort RS Cosworth Key Features Rally Heritage: Directly derived from Mitsubishi's successful WRC Lancer Evolution platform Performance Focus: Engineered for high performance, handling, and durability Advanced Aero: Aggressive aerodynamic body kit, large rear wing for increased downforce AWD Technology: Sophisticated All-Wheel Drive system with Active Yaw Control (AYC) Interior: Often featured Recaro sport seats, MOMO steering wheel, and performance-oriented gauges 📋 Manual Details Coverage Manual Type: Workshop Service Manual (WSM) Language: English Format: PDF Download Page Count: Comprehensive (estimated 1000+ pages for a full WSM) 📖 Manual Coverage Systems Engine: 4G63T (2.0L DOHC MIVEC Turbocharged Inline-4) Transmission: 5-speed manual Drivetrain: All-Wheel Drive (AWD) with Active Yaw Control (AYC) Suspension: Front: MacPherson strut; Rear: Multi-link Brakes: Front: Ventilated discs; Rear: Discs Steering: Power-assisted rack and pinion Electrical: Full wiring diagrams, ECU, sensors, lighting, charging system, starting system Body: Body panel removal, alignment, structural repairs, interior trim, glass Heating Ventilation Air Conditioning: HVAC system operation, diagnosis, and repair Fuel System: Fuel injection, fuel pump, injectors, fuel pressure regulator Cooling System: Radiator, water pump, thermostat, hoses, fan clutch Exhaust System: Exhaust manifold, catalytic converter, muffler Procedures Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides Repair: Component removal, installation, and adjustment for all major systems Diagnostics: On-board diagnostics (OBD-I), diagnostic trouble codes (DTCs), sensor testing Engine Rebuild: Engine disassembly, inspection, cleaning, assembly, torque specifications, clearances Transmission Overhaul: Transmission disassembly, inspection, repair, and assembly Suspension Alignment: Alignment specifications, adjustment procedures Brake System Service: Brake pad replacement, caliper service, bleeding procedures Electrical Component Testing: Testing of alternators, starters, ignition coils, sensors, actuators Turbocharger Service: Turbocharger inspection, maintenance, and potential repair guidance Active Yaw Control Service: Diagnosis and potential adjustment procedures for AYC system components Technical Depth Depth: In-depth, professional level coverage suitable for experienced technicians and dedicated enthusiasts Detail Level: Detailed step-by-step instructions, diagrams, specifications, and torque values Diagnostic Tools: Information to support the use of specialized diagnostic tools and equipment 📊 Manual Specifications File Attributes File Format: PDF Searchability: Likely text-searchable (depending on PDF creation) Printability: Printable for physical reference Quality Quality Description: Professional quality, in-depth, detailed service manual Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: 2.0L DOHC 16-valve Inline-4 with Turbocharger and Intercooler Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.5:1 Valvetrain: MIVEC (Mitsubishi Innovative Valve timing Electronic Control) on intake camshaft Performance Horsepower Ps: 270 PS @ 6,500 rpm (JDM spec) Torque Nm: 314 Nm (231 lb-ft) @ 3,000 rpm (JDM spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded premium gasoline (95 RON or higher recommended) Cooling System Cooling Type: Water-cooled Turbocharger Turbocharger Model: Mitsubishi TD05H-16G (typical) Engine Management ECU: Engine Control Unit (ECU) 🔧 Transmission Standard Transmission Type: 5-speed manual Optional Optional Transmission: N/A (Manual only) Features Gear Ratios: Specific ratios vary, but optimized for performance Clutch: Hydraulic, multi-plate clutch Fluid Spec Transmission Fluid Type: API GL-4 or GL-5 (check manual for specific viscosity, e.g., 75W-90) Drivetrain Drivetrain Type: Full-time 4WD with AYC (Active Yaw Control) Center Differential: Viscous coupling center differential Rear Differential: Mechanical limited-slip differential (LSD) 📐 Dimensions Exterior Length: Approx. 4,300 mm (169.3 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,405 mm (55.3 in) Wheelbase: Approx. 2,600 mm...
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Mitsubishi Lancer Evolution 3 1995-1996 WSM Service ManualMitsubishi Lancer Evolution 3 1995-1996 WSM Service ManualMitsubishi Lancer Evolution 3 1995-1996 WSM Service ManualMitsubishi Lancer Evolution 3 1995-1996 WSM Service Manual
The Lancer Evolution III, model code CE9A, produced from 1995 to 1996, represents the third generation of the iconic Lancer Evolution series. Engineered as a homologation special for Group A rally racing, this performance-focused sedan is renowned for its sophisticated All-Wheel Drive system with Active Yaw Control (AYC), a powerful 4G63T 2.0L DOHC MIVEC turbocharged inline-4 engine, and an aggressive aerodynamic body kit. Building on extensive motorsport heritage, the Evo III offers exceptional handling, durability, and a direct connection to World Rally Championship success. Its design emphasizes performance, featuring advanced suspension, braking, and drivetrain technologies for its time, making it a highly sought-after vehicle for enthusiasts and collectors. This comprehensive Workshop Service Manual (WSM) provides in-depth, professional-level coverage for the Lancer Evolution III (CE9A). It details maintenance procedures, including scheduled service intervals, fluid specifications, and replacement schedules for critical components like the timing belt. The manual covers all major systems such as the engine, transmission, drivetrain, suspension, brakes, and electrical systems, offering detailed step-by-step instructions for repair, overhaul, and diagnostics. Troubleshooting guides, diagnostic flowcharts, and specific information for components like the AYC system and turbocharger are included to assist owners, mechanics, and technicians in maintaining and repairing this high-performance vehicle effectively.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution III
Model Code:
CE9A
Chassis Code:
CE9A
Generation:
Third Generation
Production Years:
1995-1996
👋 Introduction
Market Position
Market Niche:
Performance homologation special for rally racing (Group A)
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Toyota Celica GT-Four, Ford Escort RS Cosworth
Key Features
Rally Heritage:
Directly derived from Mitsubishi's successful WRC Lancer Evolution platform
Performance Focus:
Engineered for high performance, handling, and durability
Advanced Aero:
Aggressive aerodynamic body kit, large rear wing for increased downforce
AWD Technology:
Sophisticated All-Wheel Drive system with Active Yaw Control (AYC)
Interior:
Often featured Recaro sport seats, MOMO steering wheel, and performance-oriented gauges
📋 Manual Details
Coverage
Manual Type:
Workshop Service Manual (WSM)
Language:
English
Format:
PDF Download
Page Count:
Comprehensive (estimated 1000+ pages for a full WSM)
📖 Manual Coverage
Systems
Engine:
4G63T (2.0L DOHC MIVEC Turbocharged Inline-4)
Transmission:
5-speed manual
Drivetrain:
All-Wheel Drive (AWD) with Active Yaw Control (AYC)
Suspension:
Front: MacPherson strut; Rear: Multi-link
Brakes:
Front: Ventilated discs; Rear: Discs
Steering:
Power-assisted rack and pinion
Electrical:
Full wiring diagrams, ECU, sensors, lighting, charging system, starting system
Body:
Body panel removal, alignment, structural repairs, interior trim, glass
Heating Ventilation Air Conditioning:
HVAC system operation, diagnosis, and repair
Fuel System:
Fuel injection, fuel pump, injectors, fuel pressure regulator
Cooling System:
Radiator, water pump, thermostat, hoses, fan clutch
Exhaust System:
Exhaust manifold, catalytic converter, muffler
Procedures
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides
Repair:
Component removal, installation, and adjustment for all major systems
Diagnostics:
On-board diagnostics (OBD-I), diagnostic trouble codes (DTCs), sensor testing
Engine Rebuild:
Engine disassembly, inspection, cleaning, assembly, torque specifications, clearances
Transmission Overhaul:
Transmission disassembly, inspection, repair, and assembly
Suspension Alignment:
Alignment specifications, adjustment procedures
Brake System Service:
Brake pad replacement, caliper service, bleeding procedures
Electrical Component Testing:
Testing of alternators, starters, ignition coils, sensors, actuators
Turbocharger Service:
Turbocharger inspection, maintenance, and potential repair guidance
Active Yaw Control Service:
Diagnosis and potential adjustment procedures for AYC system components
Technical Depth
Depth:
In-depth, professional level coverage suitable for experienced technicians and dedicated enthusiasts
Detail Level:
Detailed step-by-step instructions, diagrams, specifications, and torque values
Diagnostic Tools:
Information to support the use of specialized diagnostic tools and equipment
📊 Manual Specifications
File Attributes
File Format:
PDF
Searchability:
Likely text-searchable (depending on PDF creation)
Printability:
Printable for physical reference
Quality
Quality Description:
Professional quality, in-depth, detailed service manual
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Engine Type:
2.0L DOHC 16-valve Inline-4 with Turbocharger and Intercooler
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.5:1
Valvetrain:
MIVEC (Mitsubishi Innovative Valve timing Electronic Control) on intake camshaft
Performance
Horsepower Ps:
270 PS @ 6,500 rpm (JDM spec)
Torque Nm:
314 Nm (231 lb-ft) @ 3,000 rpm (JDM spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded premium gasoline (95 RON or higher recommended)
Cooling System
Cooling Type:
Water-cooled
Turbocharger
Turbocharger Model:
Mitsubishi TD05H-16G (typical)
Engine Management
ECU:
Engine Control Unit (ECU)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Optional
Optional Transmission:
N/A (Manual only)
Features
Gear Ratios:
Specific ratios vary, but optimized for performance
Clutch:
Hydraulic, multi-plate clutch
Fluid Spec
Transmission Fluid Type:
API GL-4 or GL-5 (check manual for specific viscosity, e.g., 75W-90)
Drivetrain
Drivetrain Type:
Full-time 4WD with AYC (Active Yaw Control)
Center Differential:
Viscous coupling center differential
Rear Differential:
Mechanical limited-slip differential (LSD)
📐 Dimensions
Exterior
Length:
Approx. 4,300 mm (169.3 in)
Width:
Approx. 1,770 mm (69.7 in)
Height:
Approx. 1,405 mm (55.3 in)
Wheelbase:
Approx. 2,600 mm (102.4 in)
Weights
Curb Weight:
Approx. 1,260 kg (2,778 lbs)
Gross Vehicle Weight:
Approx. 1,500 kg (3,307 lbs)
Wheels Tires
Wheel Size:
15-inch or 16-inch alloy wheels
Tire Size:
205/60R15, 205/55R15, or 205/50R16 (depending on market and spec)
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Vehicle sold before standardized crash testing became prevalent and mandatory in many markets for this specific model year)
Active Features
Active Features:
Four-wheel Anti-lock Braking System (ABS)
Active Yaw Control:
Active Yaw Control (AYC) enhances cornering stability and traction
Passive Features
Airbags:
Driver and front passenger airbags (optional in some markets)
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners
Chassis Construction:
Reinforced chassis for enhanced structural integrity and occupant protection
💡 Technology Features
Infotainment
Infotainment System:
Basic audio system with cassette player and AM/FM radio. CD player optional in some configurations.
Driver Assistance
Driver Assistance Features:
Primary driver assistance is the mechanical and electronic integration of the AWD and AYC systems, focusing on enhancing grip and stability.
Connectivity
Connectivity Features:
No modern connectivity features like Bluetooth or USB ports were standard. Upgrades are common for enthusiasts.
Engine Management
Engine Management System:
ECU controls fuel injection, ignition timing, boost pressure, and MIVEC operation based on sensor inputs.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions. Consult the manual for specifics.
Timing Belt Interval:
Crucial interval, typically around 80,000-100,000 km (50,000-60,000 miles). Refer to manual for exact mileage and to replace water pump concurrently.
Spark Plug Replacement:
Varies based on plug type, but typically every 40,000-80,000 km (25,000-50,000 miles).
Fluid Specifications
Engine Oil Type:
High-performance synthetic oil, e.g., 5W-30, 5W-40, or 10W-40. Consult manual for exact viscosity and API rating.
Coolant Type:
Ethylene glycol-based coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent) mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Dexron-II or equivalent ATF, or specific power steering fluid (check manual).
Known Issues
Engine Wear:
Potential for valve seat wear, piston ring wear, and turbocharger seal leaks with high mileage or aggressive use. Regular oil changes are critical.
Ayc System:
AYC pump and differential can develop issues, often related to fluid contamination or seal failures. Diagnostics are crucial.
Rust:
As with many cars of this era, bodywork, especially around wheel arches, sills, and the rear subframe, can be prone to rust.
Clutch Wear:
The performance-oriented clutch can wear out faster with aggressive driving.
Electrical Gremlins:
Age-related degradation of wiring insulation and connectors can lead to intermittent electrical issues.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi has a strong motorsport heritage, particularly in rallying, with the Lancer Evolution line being a direct beneficiary of this experience.
Model Evolution
Evolution Line:
The Lancer Evolution series began in 1992 as a homologation special for Group A rally racing. Each generation built upon the previous one, improving technology and performance.
Evolution Iii Development:
The Evo III (CE9A) was an evolution of the Evo II, featuring aerodynamic improvements, a more powerful engine, and enhanced chassis rigidity.
Production
Production Location:
Japan
Rally Success:
The Lancer Evolution platform was highly successful in the World Rally Championship (WRC), with Tommi Mäkinen winning four consecutive drivers' titles from 1996 to 1999.
🏆 Awards & Recognition
Recognitions
Motorsport Accolades:
The Lancer Evolution platform is synonymous with rally success, forming the basis for multiple WRC championship-winning cars. While the Evo III itself may not have specific 'car of the year' awards, its lineage is exceptionally decorated.
Ratings
Performance Ratings:
Consistently rated by automotive journalists and enthusiasts as one of the best-handling and performing all-wheel-drive performance sedans of its era.
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