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1995-1997 Nissan Truck D21 Service Repair Manual

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🏷️ Basic Information Identification Make: Nissan Model: Truck Model Code: D21 Product Name: 1995-1997 Nissan Truck D21 Service Repair Manual Codes Chassis Code: D21 Engine Codes Covered: VG30E, KA24E 👋 Introduction Market Position Segment: Compact Pickup Truck Target Audience: DIY mechanics, independent repair shops, Nissan enthusiasts Competitive Analysis Key Competitors: Toyota Tacoma/Hilux, Ford Ranger, Chevrolet S-10/S-15, Dodge Dakota Key Features Platform Strength: Known for its ruggedness, reliability, and capable off-road performance (especially 4WD models) Manual Value Proposition: Provides factory-level diagnostic and repair information for maintaining and servicing the D21 Nissan Truck. 📋 Manual Details Coverage Areas Years Covered: 1995, 1996, 1997 Regions Covered: North America, Global (specifics may vary by regional variant) Trim Levels Covered: Base, XE, SE, LE, King Cab, Standard Cab, 2WD, 4WD Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF Delivery Medium: Quality CD 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel injection (EFI), ignition, lubrication, cooling, exhaust, emission controls Transmission Systems: Manual transmission (FS5W71G), Automatic transmission (RE4R01A), clutch system, transfer case (4WD) Drivetrain Systems: Driveshafts, axles, differentials (front/rear), hub assembly Suspension Systems: Front suspension (torsion bar), rear suspension (leaf springs), steering system, power steering Brake Systems: Front disc brakes, rear drum brakes, parking brake, ABS (if equipped) Electrical Systems: Battery, charging system, starter motor, lighting, instruments, horn, wipers, power windows/locks, audio system, wiring diagrams Body And Chassis: Body panels, doors, glass, interior trim, chassis frame, bumpers, towing HVAC Systems: Heating, ventilation, air conditioning (A/C) system components and service Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug service, coolant flushes, brake fluid changes, battery checks, belt inspections Repair Procedures: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair Troubleshooting Guides: Diagnostic flowcharts for common problems, symptom-based troubleshooting Diagnostic Procedures: OBD-I (On-Board Diagnostics I) codes, sensor testing, actuator testing Specification Tables: Torque specifications, clearance measurements, fluid capacities, electrical data Special Tools: Identification and usage of Nissan-specific or recommended tools Technical Depth Depth: Comprehensive (from basic maintenance to advanced diagnostics and rebuilds) Diagnostic Capability: Detailed diagnostic procedures for engine performance, electrical faults, and mechanical issues Rebuild Information: Detailed instructions for engine and transmission disassembly, inspection, and reassembly 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable PDF for quick information retrieval Printability: Printable pages for workshop use Print Quality Image Resolution: High-resolution images and diagrams Binding Type Binding: Not Applicable (CD Delivery) Paper Type Paper Type: Not Applicable (CD Delivery) ⚙️ Engine Specifications Primary Engine Vg30E Engine Type: 3.0L V6 SOHC Displacement: 2960 cc (180.6 cu in) Bore X Stroke: 85.5 mm x 83.0 mm (3.37 in x 3.27 in) Compression Ratio: 8.8:1 Horsepower Peak: Approx. 153-165 hp @ 4800-5200 rpm (varies by year/market) Torque Peak: Approx. 174-180 lb-ft @ 3600-4000 rpm (varies by year/market) Fuel System: Multi-point Electronic Fuel Injection (EFI) Ignition System: Distributorless Ignition System (DIS) or Distributor-based, with coil-on-plug or coil packs Primary Engine Ka24E Engine Type: 2.4L Inline-4 SOHC Displacement: 2389 cc (145.8 cu in) Bore X Stroke: 89.0 mm x 96.0 mm (3.50 in x 3.78 in) Compression Ratio: 8.5:1 Horsepower Peak: Approx. 124-134 hp @ 4800-5200 rpm (varies by year/market) Torque Peak: Approx. 148-152 lb-ft @ 2800-3200 rpm (varies by year/market) Fuel System: Single-point or Multi-point Electronic Fuel Injection (EFI) Ignition System: Distributor with electronic ignition control Performance 0-60 Mph Approx: 10-12 seconds (V6, depending on configuration) Fuel System Fuel Type: Unleaded gasoline 🔧 Transmission Standard Type 2Wd: 5-speed Manual (FS5W71G) Optional Type 2Wd 4Wd: 4-speed Automatic (RE4R01A) 4Wd Components Transfer Case: 2-speed manual or electronically controlled transfer case Features Clutch Type: Dry single plate clutch (manual transmission) Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 or 80W-90 (refer to manual for specific) Automatic Transmission Fluid: Nissan Matic D or equivalent (Dexron III compatible) 📐 Dimensions Exterior Typical Wheelbase: Approx. 104.0 - 118.0 inches (depending on cab/bed configuration) Overall Length: Approx. 173.0 - 203.0 inches (depending on cab/bed configuration) Overall Width: Approx. 66.0 - 67.5 inches Overall Height: Approx. 62.0 - 64.0 inches (depending on 2WD/4WD) Cargo Bed Length Short: Approx. 73.0 inches Bed Length Long: Approx. 83.0 inches Weights Curb Weight Approx: 3000 - 3800 lbs (depending on configuration) Payload Capacity Approx: 1000 - 1700 lbs (depending on configuration) Towing Capacity Approx: Up to 3500 - 5000 lbs (depending on engine, axle ratio, and configuration) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: NR (Not Rated - typical for pickups of this era) Active Features ABS: Available on rear wheels (later models) or 4-wheel ABS Passive Features Airbags: Driver-side airbag standard in later years of this generation. Seat Belts: Three-point front seat belts (driver/passenger), lap belts for center and rear passengers (if applicable). 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette player, optional CD player....
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Type: Truck
Vendor:
Sku: 197349
Collections: ALL Nissan

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1995-1997 Nissan Truck D21 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Nissan
Model:
Truck
Model Code:
D21
Product Name:
1995-1997 Nissan Truck D21 Service Repair Manual
Codes
Chassis Code:
D21
Engine Codes Covered:
VG30E, KA24E
👋 Introduction
Market Position
Segment:
Compact Pickup Truck
Target Audience:
DIY mechanics, independent repair shops, Nissan enthusiasts
Competitive Analysis
Key Competitors:
Toyota Tacoma/Hilux, Ford Ranger, Chevrolet S-10/S-15, Dodge Dakota
Key Features
Platform Strength:
Known for its ruggedness, reliability, and capable off-road performance (especially 4WD models)
Manual Value Proposition:
Provides factory-level diagnostic and repair information for maintaining and servicing the D21 Nissan Truck.
📋 Manual Details
Coverage Areas
Years Covered:
1995, 1996, 1997
Regions Covered:
North America, Global (specifics may vary by regional variant)
Trim Levels Covered:
Base, XE, SE, LE, King Cab, Standard Cab, 2WD, 4WD
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
PDF
Delivery Medium:
Quality CD
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection (EFI), ignition, lubrication, cooling, exhaust, emission controls
Transmission Systems:
Manual transmission (FS5W71G), Automatic transmission (RE4R01A), clutch system, transfer case (4WD)
Drivetrain Systems:
Driveshafts, axles, differentials (front/rear), hub assembly
Suspension Systems:
Front suspension (torsion bar), rear suspension (leaf springs), steering system, power steering
Brake Systems:
Front disc brakes, rear drum brakes, parking brake, ABS (if equipped)
Electrical Systems:
Battery, charging system, starter motor, lighting, instruments, horn, wipers, power windows/locks, audio system, wiring diagrams
Body And Chassis:
Body panels, doors, glass, interior trim, chassis frame, bumpers, towing
HVAC Systems:
Heating, ventilation, air conditioning (A/C) system components and service
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug service, coolant flushes, brake fluid changes, battery checks, belt inspections
Repair Procedures:
Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair
Troubleshooting Guides:
Diagnostic flowcharts for common problems, symptom-based troubleshooting
Diagnostic Procedures:
OBD-I (On-Board Diagnostics I) codes, sensor testing, actuator testing
Specification Tables:
Torque specifications, clearance measurements, fluid capacities, electrical data
Special Tools:
Identification and usage of Nissan-specific or recommended tools
Technical Depth
Depth:
Comprehensive (from basic maintenance to advanced diagnostics and rebuilds)
Diagnostic Capability:
Detailed diagnostic procedures for engine performance, electrical faults, and mechanical issues
Rebuild Information:
Detailed instructions for engine and transmission disassembly, inspection, and reassembly
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF for quick information retrieval
Printability:
Printable pages for workshop use
Print Quality
Image Resolution:
High-resolution images and diagrams
Binding Type
Binding:
Not Applicable (CD Delivery)
Paper Type
Paper Type:
Not Applicable (CD Delivery)
⚙️ Engine Specifications
Primary Engine Vg30E
Engine Type:
3.0L V6 SOHC
Displacement:
2960 cc (180.6 cu in)
Bore X Stroke:
85.5 mm x 83.0 mm (3.37 in x 3.27 in)
Compression Ratio:
8.8:1
Horsepower Peak:
Approx. 153-165 hp @ 4800-5200 rpm (varies by year/market)
Torque Peak:
Approx. 174-180 lb-ft @ 3600-4000 rpm (varies by year/market)
Fuel System:
Multi-point Electronic Fuel Injection (EFI)
Ignition System:
Distributorless Ignition System (DIS) or Distributor-based, with coil-on-plug or coil packs
Primary Engine Ka24E
Engine Type:
2.4L Inline-4 SOHC
Displacement:
2389 cc (145.8 cu in)
Bore X Stroke:
89.0 mm x 96.0 mm (3.50 in x 3.78 in)
Compression Ratio:
8.5:1
Horsepower Peak:
Approx. 124-134 hp @ 4800-5200 rpm (varies by year/market)
Torque Peak:
Approx. 148-152 lb-ft @ 2800-3200 rpm (varies by year/market)
Fuel System:
Single-point or Multi-point Electronic Fuel Injection (EFI)
Ignition System:
Distributor with electronic ignition control
Performance
0-60 Mph Approx:
10-12 seconds (V6, depending on configuration)
Fuel System
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Type 2Wd:
5-speed Manual (FS5W71G)
Optional
Type 2Wd 4Wd:
4-speed Automatic (RE4R01A)
4Wd Components
Transfer Case:
2-speed manual or electronically controlled transfer case
Features
Clutch Type:
Dry single plate clutch (manual transmission)
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 or 80W-90 (refer to manual for specific)
Automatic Transmission Fluid:
Nissan Matic D or equivalent (Dexron III compatible)
📐 Dimensions
Exterior Typical
Wheelbase:
Approx. 104.0 - 118.0 inches (depending on cab/bed configuration)
Overall Length:
Approx. 173.0 - 203.0 inches (depending on cab/bed configuration)
Overall Width:
Approx. 66.0 - 67.5 inches
Overall Height:
Approx. 62.0 - 64.0 inches (depending on 2WD/4WD)
Cargo
Bed Length Short:
Approx. 73.0 inches
Bed Length Long:
Approx. 83.0 inches
Weights
Curb Weight Approx:
3000 - 3800 lbs (depending on configuration)
Payload Capacity Approx:
1000 - 1700 lbs (depending on configuration)
Towing Capacity Approx:
Up to 3500 - 5000 lbs (depending on engine, axle ratio, and configuration)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
NR (Not Rated - typical for pickups of this era)
Active Features
ABS:
Available on rear wheels (later models) or 4-wheel ABS
Passive Features
Airbags:
Driver-side airbag standard in later years of this generation.
Seat Belts:
Three-point front seat belts (driver/passenger), lap belts for center and rear passengers (if applicable).
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette player, optional CD player. Basic speaker configuration.
Driver Assistance
Cruise Control:
Optional on many models.
Connectivity
Aux Input:
Not standard; aftermarket solutions would be required.
🔧 Maintenance
Service Intervals Engine Oil
Interval Miles Km:
3,750 - 5,000 miles (6,000 - 8,000 km) or 6 months
Service Intervals Oil Filter
Part Number Vg30E:
Nissan 15208-H7201 or equivalent (e.g., Wix 51515, Fram PH3732)
Part Number Ka24E:
Nissan 15208-H7200 or equivalent (e.g., Wix 51042, Fram PH2)
Service Intervals Air Filter
Part Number Vg30E:
Nissan 16546-V0100 or equivalent (e.g., Wix 42356, Fram CA2599)
Part Number Ka24E:
Nissan 16546-01P00 or equivalent (e.g., Wix 42330, Fram CA2355)
Service Intervals Spark Plugs
Recommendation Vg30E:
NGK BKR5EKU (or equivalent iridium/platinum)
Recommendation Ka24E:
NGK BKR5E-11 (or equivalent iridium/platinum)
Service Intervals Coolant
Type:
Nissan Blue Long Life Antifreeze/Coolant (or equivalent silicate-free OAT/HOAT)
Capacity Vg30E:
Approx. 7.8 US quarts (7.4 Liters)
Capacity Ka24E:
Approx. 7.1 US quarts (6.7 Liters)
Fluid Specifications
Engine Oil Type:
10W-30 or 10W-40 (API SG or higher)
Engine Oil Capacity Vg30E:
Approx. 4.8 US quarts (4.5 Liters) with filter
Engine Oil Capacity Ka24E:
Approx. 4.7 US quarts (4.4 Liters) with filter
Known Issues
Engine Vg30E Common:
Intake manifold gasket leaks, starter motor issues, exhaust manifold cracks, timing belt wear (on earlier V6 models, though VG30E is OHC and doesn't have a traditional belt for valve timing).
Engine Ka24E Common:
Camshaft wear, timing chain rattle (if applicable), head gasket issues, valve stem seal wear.
Drivetrain Common:
U-joint wear (driveshaft), axle seal leaks, clutch wear (manual transmission), transfer case chain stretch/wear (4WD).
Suspension Common:
Worn ball joints, tie rod ends, torsion bar bushings, leaf spring bushings.
Electrical Common:
Alternator failure, power window motor issues, dashboard warning light malfunctions, wiring harness corrosion.
📚 Vehicle History
Brand Heritage
Nissan Truck Legacy:
Nissan has a long history of producing reliable and capable trucks, dating back to the Datsun Truck era.
Model Evolution
D21 Generation:
The D21 generation, also known as the Nissan Hardbody, ran from 1986 to 1997 in North America. It was renowned for its robust construction and distinctive styling.
Mid Cycle Refresh:
Facelifted in 1990 with revised styling, interior updates, and powertrain enhancements.
Production
Manufacturing Location:
Primarily manufactured in Smyrna, Tennessee, USA, and Japan.
🏆 Awards & Recognition
Recognitions
Motor Trend Truck Of The Year:
Nissan Hardbody was Motor Trend's Truck of the Year for 1990.
Ratings
Reliability Perception:
Generally regarded as a highly reliable and durable vehicle in its class.
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