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Service Repair Manual Engine Rotax 655 Aprilia Pegaso 650 1995-2000

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 Year: 1995-2000 Engine Code: Rotax 655 Generation Generation Identifier: First Generation (Pre-2001 Models) Codes Vin Code Range: Not explicitly provided, but typically specific to Aprilia VIN structure for these years. 👋 Introduction Market Position Market Segment: Dual-sport motorcycle, adventure touring. Competitive Analysis Competitors: BMW F650 Funduro, Honda Transalp, Yamaha TDM. Key Features Unique Selling Points: Robust Rotax engine, distinctive Italian styling, capable for both on-road and light off-road use. 📋 Manual Details Coverage Areas Coverage: Exclusively covers the Rotax 655 engine for Aprilia Pegaso 650 models (1995-2000). Page Count Page Count: 149 Manual Type Type: Factory Service Repair Manual Language Language: English, German (Bilingual) Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (cylinder head, cylinder, piston, crankshaft, connecting rod), lubrication system, cooling system, fuel system (carburetor specific details), ignition system, exhaust system. Procedures Included Maintenance: Routine maintenance checks, oil changes, filter replacements, spark plug service, valve clearance adjustment. Repair Disassembly Reassembly: Complete step-by-step procedures for engine disassembly and reassembly with detailed illustrations. Troubleshooting: Diagnostic procedures for common engine issues, fault finding guides. Technical Depth Depth: Comprehensive, covering from basic maintenance to in-depth engine rebuilds and repairs. 📊 Manual Specifications File Format File Type: PDF Print Quality Print Quality: High Quality, Fully Printable Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Engine Manufacturer: Rotax Engine Code: 655 Displacement: 652 cc (approx.) Bore X Stroke: 100 mm x 83 mm (typical for this engine) Compression Ratio: 10.0:1 (typical) Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approx. 48-50 HP at 6500 RPM (varies by specific model year and tuning) Torque: Approx. 58-60 Nm at 5500 RPM (varies) Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHM 40 DD) Fuel Type: Unleaded gasoline, octane rating 91 or higher Lubrication System Oil Type: API SG or higher, SAE 10W-40 or 15W-50 motorcycle oil. Oil Capacity: Approx. 1.7 - 1.9 liters (with filter change) Cooling System Cooling Method: Liquid-cooled Coolant Type: Ethylene glycol-based antifreeze mixture (50/50 with distilled water) Ignition System Ignition Type: Electronic CDI (Capacitor Discharge Ignition) Spark Plug Type: NGK CR9EK or equivalent Spark Plug Gap: 0.7 - 0.8 mm 🔧 Transmission Standard Transmission Type: 5-speed manual constant mesh Clutch Type: Wet multi-plate clutch Features Final Drive: Chain drive 📐 Dimensions Exterior Length: Not specified in product info, refer to specific model year data. Width: Not specified in product info, refer to specific model year data. Height: Not specified in product info, refer to specific model year data. Weights Dry Weight: Approx. 175 kg (varies by year/trim) Wet Weight: Approx. 190 kg (with fluids, varies) Fuel Tank Capacity: Approx. 16 liters 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety ratings are typically not standardized like automotive). Active Features Braking System Front: Disc brake, dual piston caliper (e.g., Brembo or Grimeca) Braking System Rear: Disc brake, single piston caliper Passive Features Lighting: Halogen headlight, LED taillight (typical for later models in the range). 💡 Technology Features Infotainment Infotainment System: N/A (Basic analog instrumentation: speedometer, tachometer, odometer, engine temperature gauge, indicator lights). Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km or 12 months, whichever comes first. Valve Clearance Check: Every 12,000 km or 24 months. Air Filter Cleaning: Every 6,000 km, replace as needed. Fluid Specifications Engine Oil Specification: SAE 10W-40 or 15W-50, API SG or higher. Coolant Specification: 50/50 mix of ethylene glycol antifreeze and distilled water. Brake Fluid Specification: DOT 4 Known Issues Common Engine Problems: Carburetor tuning and synchronization can be sensitive; potential for wear on the cam chain tensioner; stator or regulator/rectifier failure can occur with age. Typical Wear Items: Clutch plates, spark plugs, chain and sprockets, fork seals. 📚 Vehicle History Brand Heritage Aprilia Heritage: Founded in 1945, Aprilia has a strong racing pedigree and a history of producing innovative motorcycles, particularly in the smaller displacement and performance segments. Model Evolution Pegaso Evolution Overview: The Pegaso line began in the early 1990s, evolving into a versatile dual-sport offering. The 650cc single-cylinder Rotax engine proved to be a reliable and torquey powerplant, making the Pegaso popular for commuting and light adventure touring. Production Production Period: 1995-2000 (for this specific engine and model variant). Manufacturing Location: Italy 🏆 Awards & Recognition Recognitions Awards And Recognitions: No specific widely publicized awards are associated with this model, but it gained a strong following among owners for its versatility and the robustness of the Rotax engine.
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Service Repair Manual Engine Rotax 655 Aprilia Pegaso 650 1995-2000
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 650
Year:
1995-2000
Engine Code:
Rotax 655
Generation
Generation Identifier:
First Generation (Pre-2001 Models)
Codes
Vin Code Range:
Not explicitly provided, but typically specific to Aprilia VIN structure for these years.
👋 Introduction
Market Position
Market Segment:
Dual-sport motorcycle, adventure touring.
Competitive Analysis
Competitors:
BMW F650 Funduro, Honda Transalp, Yamaha TDM.
Key Features
Unique Selling Points:
Robust Rotax engine, distinctive Italian styling, capable for both on-road and light off-road use.
📋 Manual Details
Coverage Areas
Coverage:
Exclusively covers the Rotax 655 engine for Aprilia Pegaso 650 models (1995-2000).
Page Count
Page Count:
149
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English, German (Bilingual)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical (cylinder head, cylinder, piston, crankshaft, connecting rod), lubrication system, cooling system, fuel system (carburetor specific details), ignition system, exhaust system.
Procedures Included
Maintenance:
Routine maintenance checks, oil changes, filter replacements, spark plug service, valve clearance adjustment.
Repair Disassembly Reassembly:
Complete step-by-step procedures for engine disassembly and reassembly with detailed illustrations.
Troubleshooting:
Diagnostic procedures for common engine issues, fault finding guides.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to in-depth engine rebuilds and repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Print Quality:
High Quality, Fully Printable
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Engine Manufacturer:
Rotax
Engine Code:
655
Displacement:
652 cc (approx.)
Bore X Stroke:
100 mm x 83 mm (typical for this engine)
Compression Ratio:
10.0:1 (typical)
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 48-50 HP at 6500 RPM (varies by specific model year and tuning)
Torque:
Approx. 58-60 Nm at 5500 RPM (varies)
Fuel System
Fuel Delivery:
Carburetor (e.g., Dell'Orto PHM 40 DD)
Fuel Type:
Unleaded gasoline, octane rating 91 or higher
Lubrication System
Oil Type:
API SG or higher, SAE 10W-40 or 15W-50 motorcycle oil.
Oil Capacity:
Approx. 1.7 - 1.9 liters (with filter change)
Cooling System
Cooling Method:
Liquid-cooled
Coolant Type:
Ethylene glycol-based antifreeze mixture (50/50 with distilled water)
Ignition System
Ignition Type:
Electronic CDI (Capacitor Discharge Ignition)
Spark Plug Type:
NGK CR9EK or equivalent
Spark Plug Gap:
0.7 - 0.8 mm
🔧 Transmission
Standard
Transmission Type:
5-speed manual constant mesh
Clutch Type:
Wet multi-plate clutch
Features
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Not specified in product info, refer to specific model year data.
Width:
Not specified in product info, refer to specific model year data.
Height:
Not specified in product info, refer to specific model year data.
Weights
Dry Weight:
Approx. 175 kg (varies by year/trim)
Wet Weight:
Approx. 190 kg (with fluids, varies)
Fuel Tank Capacity:
Approx. 16 liters
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety ratings are typically not standardized like automotive).
Active Features
Braking System Front:
Disc brake, dual piston caliper (e.g., Brembo or Grimeca)
Braking System Rear:
Disc brake, single piston caliper
Passive Features
Lighting:
Halogen headlight, LED taillight (typical for later models in the range).
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic analog instrumentation: speedometer, tachometer, odometer, engine temperature gauge, indicator lights).
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km or 12 months, whichever comes first.
Valve Clearance Check:
Every 12,000 km or 24 months.
Air Filter Cleaning:
Every 6,000 km, replace as needed.
Fluid Specifications
Engine Oil Specification:
SAE 10W-40 or 15W-50, API SG or higher.
Coolant Specification:
50/50 mix of ethylene glycol antifreeze and distilled water.
Brake Fluid Specification:
DOT 4
Known Issues
Common Engine Problems:
Carburetor tuning and synchronization can be sensitive; potential for wear on the cam chain tensioner; stator or regulator/rectifier failure can occur with age.
Typical Wear Items:
Clutch plates, spark plugs, chain and sprockets, fork seals.
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Founded in 1945, Aprilia has a strong racing pedigree and a history of producing innovative motorcycles, particularly in the smaller displacement and performance segments.
Model Evolution
Pegaso Evolution Overview:
The Pegaso line began in the early 1990s, evolving into a versatile dual-sport offering. The 650cc single-cylinder Rotax engine proved to be a reliable and torquey powerplant, making the Pegaso popular for commuting and light adventure touring.
Production
Production Period:
1995-2000 (for this specific engine and model variant).
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
No specific widely publicized awards are associated with this model, but it gained a strong following among owners for its versatility and the robustness of the Rotax engine.
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