1995-2003 SUBARU LEGACY All ModelS Factory Service Manual (Free Preview Original FSM )

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Model Alias: Isuzu Aska CX (First generation mention) Generation Generation: Second (BD/BG/BK Series) and Third (BE/BH/BT Series) Codes Chassis Codes: BD, BG, BK (Second Generation); BE, BH, BT (Third Generation) 👋 Introduction Market Position Target Audience: Subaru Legacy owners (DIY and professional mechanics) Competitive Analysis Dealer Equivalent: Same type of service manual used by local dealers Key Features Value Proposition: Saves money on repair and maintenance costs, empowers vehicle understanding Delivery Advantage: Instant download, no shipping costs or waiting for physical delivery 📋 Manual Details Coverage Areas Covered Years: 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003 Covered Models: All Subaru Legacy Models (Sedan, Wagon, Roof Wagon) Page Count Estimated Page Count: Massive and Complete (Specific count not provided, implies extensive documentation) Manual Type Type: Official Factory Service Manual (FSM) Purpose: Repair, Maintenance, Rebuild, Refurbish, Restoration Language Language: English Format Primary Format: Full Bookmarked & Searchable HTML Secondary Format: ZIP-PDF (Windows & Mac & Linux compatible) Searchability: Searchable Bookmarking: Bookmarked Print Quality Printability: All pages are printable without restriction Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip 📖 Manual Coverage Systems Covered Engine Mechanical: Complete Engine Mechanical, Cylinder Head, Cylinder Block Assembly Engine Control: Engine Control System, SFI System, Ignition System, Knock Sensor Fuel System: Fuel Service Specifications, Fuel System, Throttle Body Assembly, Fuel Injector Cooling System: Intake Exhaust Cooling, Cooling System, Radiator Assembly, Cooling Fan System, Thermostat, Water Pump Assembly Lubrication System: Lube, Lubrication System, Oil Pump, Oil Filter Transmission Auto: Auto Transmission Clutch, Automatic Transaxle Assy, Automatic Transaxle Fluid, Torque Converter Clutch Transmission Manual: Manual Transmission, Manual Transaxle Assy, Manual Transaxle Oil, Clutch System, Clutch Unit, Clutch Master Cylinder Assembly Drivetrain: Transfer Propeller Shaft, Drive Shaft, Front Drive Shaft, Differential, Differential Case Assy, Front Axle Hub, Rear Axle Hub Suspension Steering: Axle Suspension, Front Suspension System, Rear Suspension System, Front Suspension Arm, Front Stabilizer Bar, Steering Column, Power Steering, Power Steering Link Assy Brakes: Brake Control, Brake, Parking Brake, Brake Master Cylinder, Brake Booster, Brake Fluid, Front Brake, Rear Brake Wheels Tires: Tire & Wheel, Front Wheel Alignment, Rear Wheel Alignment Electrical: Starting System, Charging System, Generator Assy, Ignition System, Lighting System, Wiper & Washer, Windshield Wiper Motor Assembly, Washer Nozzle Body Exterior: Engine Hood/ Door, Front Bumper, Rear Bumper, Back Door, Side Mudguard, Roof Headlining, Windshield Glass, Outer Rear View Mirror Assy Body Interior: Instrument Panel, Seat, Seat Belt, Sun Roof System, Door Lock, Meter Audio/Visual, Instrument Panel Safety Restraint: Suppl Restraint System (SRS), Supplemental Restraint System, Seat Belt Warning System, Curtain Shield Air Bag Assy, Passenger Air Bag Assy, Side Air Bag Sensor Assy Climate Control: Air Condition, Heater & Air Conditioner, Heater Radiator Assembly, Receiver Condenser Assembly Comfort Convenience: Cruise Control, Power Window Control System, Power Door Lock Control System, Horn, Cigarette Lighter Assy Multiplex Communication: Multiplex/ CAN Communication Immobilizer: Engine Immobilizer Procedures Included Maintenance: Routine Maintenance, Scheduled Maintenance, Fluid Changes, Filter Replacements Diagnostics: Troubleshooting, Diagnostic Procedures, Fault Code Interpretation Repair Rebuild: Engine Repair and Rebuild, Transmission Overhaul, Component Replacement, Body Panel Repair Electrical Service: Electrical Service Procedures, Wiring Diagrams, Wire Harness Repair, Component Testing Installation: Component Installation Procedures Restoration: Vehicle Restoration Guidance Technical Depth Depth: Comprehensive (Do-it-yourselfer to experienced mechanic) Detail Level: Detailed substeps, Notes, Cautions, Warnings, Numbered instructions Illustrations: Hundreds of original photographs and illustrations, Enlarged inset views Navigation: Numbered table of contents for fast information retrieval 📊 Manual Specifications File Format Package Format: ZIP Document Format: HTML (Bookmarked & Searchable) Print Quality Scalability: Printable pages for workshop use Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Common Engines: EJ22 (2.2L), EJ25 (2.5L SOHC/DOHC, including Turbocharged variants), EZ30 (3.0L H6 for Third Gen GT models) Performance Horsepower Range: Approximately 135-165 hp (NA 2.2L/2.5L), 210-280 hp (Turbocharged 2.5GT/GT-B), 205-217 hp (3.0L H6) Torque Range: Varies by engine; e.g., EJ25D (2.5L SOHC) around 150-155 lb-ft, EJ255/EJ257 (Turbo) significantly higher Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded gasoline Maintenance Timing Belt: All engines (except possibly some later EZ30 variants with timing chains) utilize a timing belt, requiring replacement at intervals (e.g., 60,000-105,000 miles or 4-7 years depending on model and conditions). The manual will detail the exact procedure and intervals. 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transaxle Optional Optional Transmission: 4-speed Automatic Transaxle Features Drivetrain Layout: Symmetrical All-Wheel Drive (AWD) standard on most models Maintenance Automatic Transmission Fluid: Specific ATF type (e.g., Subaru ATF HP or equivalent) required. Manual provides capacity and change intervals. Manual Transmission Fluid: Specific gear oil (e.g., GL-5) required. Manual provides capacity and change intervals. 📐 Dimensions Exterior Body Styles: Sedan, Wagon, Sport Wagon ('Roof Wagon') Wheelbase: Approximately 104.3 inches (Second Gen), 105.1 inches (Third Gen) Weights Curb Weight:...

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Type: Car

Vendor:

Sku: 197990

Collections: ALL Subaru

Availability: In stock

Tags: 1995 1996 1997 1998 1999 2000 2001 2002 2003 A 4 BG 1 All Models Car Engines Isuzu LEGACY Subaru

Product variants

Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Legacy

Model Alias:

Isuzu Aska CX (First generation mention)

Generation

Generation:

Second (BD/BG/BK Series) and Third (BE/BH/BT Series)

Codes

Chassis Codes:

BD, BG, BK (Second Generation); BE, BH, BT (Third Generation)

👋 Introduction

Market Position

Target Audience:

Subaru Legacy owners (DIY and professional mechanics)

Competitive Analysis

Dealer Equivalent:

Same type of service manual used by local dealers

Key Features

Value Proposition:

Saves money on repair and maintenance costs, empowers vehicle understanding

Delivery Advantage:

Instant download, no shipping costs or waiting for physical delivery

📋 Manual Details

Coverage Areas

Covered Years:

1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003

Covered Models:

All Subaru Legacy Models (Sedan, Wagon, Roof Wagon)

Page Count

Estimated Page Count:

Massive and Complete (Specific count not provided, implies extensive documentation)

Manual Type

Type:

Official Factory Service Manual (FSM)

Purpose:

Repair, Maintenance, Rebuild, Refurbish, Restoration

Language

Language:

English

Format

Primary Format:

Full Bookmarked & Searchable HTML

Secondary Format:

ZIP-PDF (Windows & Mac & Linux compatible)

Searchability:

Searchable

Bookmarking:

Bookmarked

Print Quality

Printability:

All pages are printable without restriction

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinZip

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete Engine Mechanical, Cylinder Head, Cylinder Block Assembly

Engine Control:

Engine Control System, SFI System, Ignition System, Knock Sensor

Fuel System:

Fuel Service Specifications, Fuel System, Throttle Body Assembly, Fuel Injector

Cooling System:

Intake Exhaust Cooling, Cooling System, Radiator Assembly, Cooling Fan System, Thermostat, Water Pump Assembly

Lubrication System:

Lube, Lubrication System, Oil Pump, Oil Filter

Transmission Auto:

Auto Transmission Clutch, Automatic Transaxle Assy, Automatic Transaxle Fluid, Torque Converter Clutch

Transmission Manual:

Manual Transmission, Manual Transaxle Assy, Manual Transaxle Oil, Clutch System, Clutch Unit, Clutch Master Cylinder Assembly

Drivetrain:

Transfer Propeller Shaft, Drive Shaft, Front Drive Shaft, Differential, Differential Case Assy, Front Axle Hub, Rear Axle Hub

Suspension Steering:

Axle Suspension, Front Suspension System, Rear Suspension System, Front Suspension Arm, Front Stabilizer Bar, Steering Column, Power Steering, Power Steering Link Assy

Brakes:

Brake Control, Brake, Parking Brake, Brake Master Cylinder, Brake Booster, Brake Fluid, Front Brake, Rear Brake

Wheels Tires:

Tire & Wheel, Front Wheel Alignment, Rear Wheel Alignment

Electrical:

Starting System, Charging System, Generator Assy, Ignition System, Lighting System, Wiper & Washer, Windshield Wiper Motor Assembly, Washer Nozzle

Body Exterior:

Engine Hood/ Door, Front Bumper, Rear Bumper, Back Door, Side Mudguard, Roof Headlining, Windshield Glass, Outer Rear View Mirror Assy

Body Interior:

Instrument Panel, Seat, Seat Belt, Sun Roof System, Door Lock, Meter Audio/Visual, Instrument Panel

Safety Restraint:

Suppl Restraint System (SRS), Supplemental Restraint System, Seat Belt Warning System, Curtain Shield Air Bag Assy, Passenger Air Bag Assy, Side Air Bag Sensor Assy

Climate Control:

Air Condition, Heater & Air Conditioner, Heater Radiator Assembly, Receiver Condenser Assembly

Comfort Convenience:

Cruise Control, Power Window Control System, Power Door Lock Control System, Horn, Cigarette Lighter Assy

Multiplex Communication:

Multiplex/ CAN Communication

Immobilizer:

Engine Immobilizer

Procedures Included

Maintenance:

Routine Maintenance, Scheduled Maintenance, Fluid Changes, Filter Replacements

Diagnostics:

Troubleshooting, Diagnostic Procedures, Fault Code Interpretation

Repair Rebuild:

Engine Repair and Rebuild, Transmission Overhaul, Component Replacement, Body Panel Repair

Electrical Service:

Electrical Service Procedures, Wiring Diagrams, Wire Harness Repair, Component Testing

Installation:

Component Installation Procedures

Restoration:

Vehicle Restoration Guidance

Technical Depth

Depth:

Comprehensive (Do-it-yourselfer to experienced mechanic)

Detail Level:

Detailed substeps, Notes, Cautions, Warnings, Numbered instructions

Illustrations:

Hundreds of original photographs and illustrations, Enlarged inset views

Navigation:

Numbered table of contents for fast information retrieval

📊 Manual Specifications

File Format

Package Format:

Document Format:

HTML (Bookmarked & Searchable)

Print Quality

Scalability:

Printable pages for workshop use

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Common Engines:

EJ22 (2.2L), EJ25 (2.5L SOHC/DOHC, including Turbocharged variants), EZ30 (3.0L H6 for Third Gen GT models)

Performance

Horsepower Range:

Approximately 135-165 hp (NA 2.2L/2.5L), 210-280 hp (Turbocharged 2.5GT/GT-B), 205-217 hp (3.0L H6)

Torque Range:

Varies by engine; e.g., EJ25D (2.5L SOHC) around 150-155 lb-ft, EJ255/EJ257 (Turbo) significantly higher

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Maintenance

Timing Belt:

All engines (except possibly some later EZ30 variants with timing chains) utilize a timing belt, requiring replacement at intervals (e.g., 60,000-105,000 miles or 4-7 years depending on model and conditions). The manual will detail the exact procedure and intervals.

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual Transaxle

Optional

Optional Transmission:

4-speed Automatic Transaxle

Features

Drivetrain Layout:

Symmetrical All-Wheel Drive (AWD) standard on most models

Maintenance

Automatic Transmission Fluid:

Specific ATF type (e.g., Subaru ATF HP or equivalent) required. Manual provides capacity and change intervals.

Manual Transmission Fluid:

Specific gear oil (e.g., GL-5) required. Manual provides capacity and change intervals.

📐 Dimensions

Exterior

Body Styles:

Sedan, Wagon, Sport Wagon ('Roof Wagon')

Wheelbase:

Approximately 104.3 inches (Second Gen), 105.1 inches (Third Gen)

Weights

Curb Weight:

Ranges from approximately 3,100 lbs to 3,700 lbs depending on body style, engine, and drivetrain

🛡️ Safety Features

Ratings

Crash Test Results:

IIHS and NHTSA ratings varied by year and test specifics. Manual includes safety system descriptions and potentially diagnostic procedures for SRS components.

Active Features

Active Safety:

All-Wheel Drive (standard), Anti-lock Braking System (ABS) available on most models

Passive Features

Passive Safety:

Front airbags, Side airbags (optional on some models), Seatbelt pretensioners, Crumple zones

💡 Technology Features

Infotainment

Audio System:

Factory-installed radios with CD players or cassette players, AM/FM stereo. Manual covers audio system removal, installation, and troubleshooting.

Driver Assistance

Driver Aids:

ABS (Anti-lock Braking System), limited availability of traction control on some higher trims.

Connectivity

Connectivity Features:

Limited by era, primarily focused on basic audio and climate control interfaces. Manual covers electrical system diagnostics for these components.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions. Manual specifies exact intervals.

Tire Rotation:

Every 5,000-7,500 miles for even tire wear.

Brake Fluid Flush:

Recommended every 2-3 years, or as per manual's guidance due to moisture absorption.

Fluid Specifications

Engine Oil:

Viscosity typically 5W-30 or 10W-30, meeting API SN/SP specifications. Manual provides precise recommendations and capacity.

Coolant:

Subaru Super Coolant (blue) or equivalent silicate-free long-life coolant. Capacity varies by engine, manual specifies.

Known Issues

Head Gaskets:

Certain EJ25D engines (Second Gen) were prone to internal coolant leaks due to head gasket failures. Later EJ25 engines and the manual's repair procedures address this.

Automatic Transmission:

Some automatic transmissions could experience wear or shifting issues. Regular fluid changes are crucial, and the manual covers diagnostic and repair steps.

Oil Leaks:

Rear main seal and oil pan gaskets can develop leaks over time. Manual details replacement procedures.

📚 Vehicle History

Brand Heritage

Subaru Heritage:

Known for horizontally opposed ('boxer') engines and Symmetrical All-Wheel Drive systems, emphasizing traction and handling.

Model Evolution

Second Gen Evolution:

BD/BG/BK series (1995-1999) saw significant styling updates, improved interior, and introduction of the 2.5L DOHC and turbocharged EJ25D/EJ25DET engines. Available in Sedan and Wagon.

Third Gen Evolution:

BE/BH/BT series (2000-2004) featured a complete redesign with a more European styling influence, introduction of the 3.0L EZ30 H6 engine on GT models, and further refinements to AWD and chassis.

Production

Production Period:

1995-2003 for the models covered by this manual.

🏆 Awards & Recognition

Recognitions

Model Recognition:

Subaru Legacy models from these generations were often praised for their standard AWD, comfortable ride, and practical wagon variants, making them popular in regions with adverse weather.