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1995-2004 Yamaha Wolverine 350 Repair Manual (Original FSM)

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$141.00
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$141.00
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🏷️ Basic Information Identification Make: Yamaha Model: Wolverine 350 Model Code: YFM350X Model Variant: 4x2 Generation Generation Years: 1995-2004 Codes Vin Code: Model year dependent, refer to specific vehicle's VIN plate 👋 Introduction Market Position Market Position: The Yamaha Wolverine 350 was positioned as a capable and reliable sport/utility ATV, offering a balance of performance, durability, and ease of use for recreational riders and light utility work. It was a popular choice in its segment during its production run. Competitive Analysis Competitive Analysis: Competed against other 300-400cc class ATVs from brands like Honda (e.g., FourTrax 300/350), Suzuki (e.g., QuadRunner 300/350), and Kawasaki (e.g., Bayou 300/400). The Wolverine 350 was known for its responsive engine, comfortable seating position, and robust chassis. Key Features Key Features: Air-cooled engine, manual transmission with reverse, shaft drive (though later models of similar displacement might differ), comfortable seating, reliable performance, and Yamaha's reputation for build quality. 📋 Manual Details Coverage Areas Coverage Areas: All major mechanical, electrical, and body systems of the Yamaha Wolverine 350 ATV. Page Count Page Count: Detailed page count not specified in product description, typical FSMs are extensive (500+ pages). Manual Type Manual Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical, Fuel System (Carburetor), Ignition System, Lubrication System, Cooling System (Air-Cooled), Transmission (5-Speed Manual with Reverse), Clutch, Drive Train (Chain Drive), Suspension (Front/Rear A-Arm), Brakes (Drum Front/Rear), Electrical System (Lighting, Starting, Charging), Frame and Bodywork, Steering, Wheels and Tires, Tools and Equipment, Troubleshooting, Specifications. Frame And Bodywork Details: Includes procedures for frame inspection, plastic body panel removal and installation, seat removal, and handle-bar adjustments. Procedures Included Procedures Included: Routine maintenance, disassembly and reassembly of all major components, engine tuning and adjustments, carburetor overhaul and adjustment, transmission service and repair, suspension alignment and repair, brake system bleeding and component replacement, electrical system diagnostics and repair, troubleshooting guides for common and uncommon problems, torque specifications for all fasteners, wiring diagrams. Electrical Diagrams: Includes comprehensive wiring diagrams illustrating all electrical circuits and component locations. Technical Depth Technical Depth: Comprehensive. Covers everything from basic fluid checks and filter replacements to complete engine rebuilds, transmission overhauls, and detailed electrical system troubleshooting. Suitable for both novice DIY mechanics and experienced technicians. Troubleshooting Troubleshooting Depth: Detailed diagnostic flowcharts, symptom-based troubleshooting guides, and component testing procedures are included for all major systems. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Typically yes, for downloaded FSM PDFs. Printable: Yes, PDF format allows for printing of individual pages or the entire manual. Compatibility: Compatible with any device capable of opening PDF files (computers, tablets, smartphones). Search Functionality: PDF's built-in search function allows for quick lookup of specific terms, part numbers, or procedures. Print Quality Print Quality: Depends on the source of the PDF, but original FSM scans are generally clear and legible. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, Air-cooled Displacement: 348 cc Bore X Stroke: 83.0 mm x 64.5 mm (typical for this engine family) Compression Ratio: 9.7:1 (typical) Starting System: Electric Starter Performance Horsepower: Approximately 20-22 HP (varies slightly by model year and specific tuning) Torque: Approximately 20-22 lb-ft (varies slightly) Fuel System Fuel Delivery: Carburetor Carburetor Model: Mikuni VM33SS (typical for this era and displacement) Fuel Type: Unleaded gasoline (87 octane recommended) Fuel Tank Capacity: Approx. 2.7 Gallons (10.5 Liters) Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) Lubrication System Lubrication Type: Wet Sump Engine Type Cylinder Configuration: Single Cylinder 🔧 Transmission Standard Transmission Type: 5-Speed Manual with Reverse Clutch Type: Wet Multi-Plate Clutch Drive System: 2WD (Rear Wheel Drive) with Chain Drive to Rear Axle Features Gear Ratios: Specific gear ratios available in the FSM, crucial for understanding performance characteristics. Final Drive: Sealed O-ring chain Transmission Fluid Type: Yamalube 4 (or equivalent SAE 10W-30 API SG or higher) transmission oil. Transmission Fluid Capacity: Approx. 1.2 Quarts (1.1 Liters) 📐 Dimensions Exterior Length: Approx. 73.4 inches (1865 mm) Width: Approx. 43.7 inches (1110 mm) Height: Approx. 43.3 inches (1100 mm) Wheelbase: Approx. 48.8 inches (1240 mm) Ground Clearance: Approx. 4.3 inches (110 mm) Front Tire Size: AT23 x 7-10 (typical) Rear Tire Size: AT22 x 10-10 (typical) Wheel Bolt Pattern: 4/110 (typical for rear, front may vary or be hub-based) Weights Dry Weight: Approx. 447 lbs (203 kg) Curb Weight: Approx. 463 lbs (210 kg) Cargo Front Rack Capacity: Approx. 45 kg (99 lbs) Rear Rack Capacity: Approx. 65 kg (143 lbs) 🛡️ Safety Features Ratings Safety Ratings: ATVs are not typically crash-tested or rated by organizations like NHTSA or IIHS in the same way as passenger vehicles. Safety relies on rider skill, proper protective gear, and adherence to operational guidelines found in the owner's...
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Type: Atv
Vendor:
Sku: 86441
Collections: ALL ATV Powersports

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1995-2004 Yamaha Wolverine 350 Repair Manual (Original FSM)
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Wolverine 350
Model Code:
YFM350X
Model Variant:
4x2
Generation
Generation Years:
1995-2004
Codes
Vin Code:
Model year dependent, refer to specific vehicle's VIN plate
👋 Introduction
Market Position
Market Position:
The Yamaha Wolverine 350 was positioned as a capable and reliable sport/utility ATV, offering a balance of performance, durability, and ease of use for recreational riders and light utility work. It was a popular choice in its segment during its production run.
Competitive Analysis
Competitive Analysis:
Competed against other 300-400cc class ATVs from brands like Honda (e.g., FourTrax 300/350), Suzuki (e.g., QuadRunner 300/350), and Kawasaki (e.g., Bayou 300/400). The Wolverine 350 was known for its responsive engine, comfortable seating position, and robust chassis.
Key Features
Key Features:
Air-cooled engine, manual transmission with reverse, shaft drive (though later models of similar displacement might differ), comfortable seating, reliable performance, and Yamaha's reputation for build quality.
📋 Manual Details
Coverage Areas
Coverage Areas:
All major mechanical, electrical, and body systems of the Yamaha Wolverine 350 ATV.
Page Count
Page Count:
Detailed page count not specified in product description, typical FSMs are extensive (500+ pages).
Manual Type
Manual Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical, Fuel System (Carburetor), Ignition System, Lubrication System, Cooling System (Air-Cooled), Transmission (5-Speed Manual with Reverse), Clutch, Drive Train (Chain Drive), Suspension (Front/Rear A-Arm), Brakes (Drum Front/Rear), Electrical System (Lighting, Starting, Charging), Frame and Bodywork, Steering, Wheels and Tires, Tools and Equipment, Troubleshooting, Specifications.
Frame And Bodywork Details:
Includes procedures for frame inspection, plastic body panel removal and installation, seat removal, and handle-bar adjustments.
Procedures Included
Procedures Included:
Routine maintenance, disassembly and reassembly of all major components, engine tuning and adjustments, carburetor overhaul and adjustment, transmission service and repair, suspension alignment and repair, brake system bleeding and component replacement, electrical system diagnostics and repair, troubleshooting guides for common and uncommon problems, torque specifications for all fasteners, wiring diagrams.
Electrical Diagrams:
Includes comprehensive wiring diagrams illustrating all electrical circuits and component locations.
Technical Depth
Technical Depth:
Comprehensive. Covers everything from basic fluid checks and filter replacements to complete engine rebuilds, transmission overhauls, and detailed electrical system troubleshooting. Suitable for both novice DIY mechanics and experienced technicians.
Troubleshooting
Troubleshooting Depth:
Detailed diagnostic flowcharts, symptom-based troubleshooting guides, and component testing procedures are included for all major systems.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Typically yes, for downloaded FSM PDFs.
Printable:
Yes, PDF format allows for printing of individual pages or the entire manual.
Compatibility:
Compatible with any device capable of opening PDF files (computers, tablets, smartphones).
Search Functionality:
PDF's built-in search function allows for quick lookup of specific terms, part numbers, or procedures.
Print Quality
Print Quality:
Depends on the source of the PDF, but original FSM scans are generally clear and legible.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, Air-cooled
Displacement:
348 cc
Bore X Stroke:
83.0 mm x 64.5 mm (typical for this engine family)
Compression Ratio:
9.7:1 (typical)
Starting System:
Electric Starter
Performance
Horsepower:
Approximately 20-22 HP (varies slightly by model year and specific tuning)
Torque:
Approximately 20-22 lb-ft (varies slightly)
Fuel System
Fuel Delivery:
Carburetor
Carburetor Model:
Mikuni VM33SS (typical for this era and displacement)
Fuel Type:
Unleaded gasoline (87 octane recommended)
Fuel Tank Capacity:
Approx. 2.7 Gallons (10.5 Liters)
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
Lubrication System
Lubrication Type:
Wet Sump
Engine Type
Cylinder Configuration:
Single Cylinder
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual with Reverse
Clutch Type:
Wet Multi-Plate Clutch
Drive System:
2WD (Rear Wheel Drive) with Chain Drive to Rear Axle
Features
Gear Ratios:
Specific gear ratios available in the FSM, crucial for understanding performance characteristics.
Final Drive:
Sealed O-ring chain
Transmission Fluid Type:
Yamalube 4 (or equivalent SAE 10W-30 API SG or higher) transmission oil.
Transmission Fluid Capacity:
Approx. 1.2 Quarts (1.1 Liters)
📐 Dimensions
Exterior
Length:
Approx. 73.4 inches (1865 mm)
Width:
Approx. 43.7 inches (1110 mm)
Height:
Approx. 43.3 inches (1100 mm)
Wheelbase:
Approx. 48.8 inches (1240 mm)
Ground Clearance:
Approx. 4.3 inches (110 mm)
Front Tire Size:
AT23 x 7-10 (typical)
Rear Tire Size:
AT22 x 10-10 (typical)
Wheel Bolt Pattern:
4/110 (typical for rear, front may vary or be hub-based)
Weights
Dry Weight:
Approx. 447 lbs (203 kg)
Curb Weight:
Approx. 463 lbs (210 kg)
Cargo
Front Rack Capacity:
Approx. 45 kg (99 lbs)
Rear Rack Capacity:
Approx. 65 kg (143 lbs)
🛡️ Safety Features
Ratings
Safety Ratings:
ATVs are not typically crash-tested or rated by organizations like NHTSA or IIHS in the same way as passenger vehicles. Safety relies on rider skill, proper protective gear, and adherence to operational guidelines found in the owner's manual and this service manual.
Active Features
Active Features:
Disc brakes (rear), Drum brakes (front), thumb throttle with safety interlock, neutral indicator light, headlight and taillight.
Passive Features
Passive Features:
Chassis design, seating position, handlebars for control, footwells for rider support.
💡 Technology Features
Infotainment
Infotainment Features:
N/A (This is a utility/recreational ATV from the mid-90s to early 2000s, focusing on core functionality. No advanced infotainment systems present.)
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance systems like ABS, traction control, or stability control are featured on this model.)
Connectivity
Connectivity Features:
N/A (No onboard connectivity features such as Bluetooth or Wi-Fi.)
🔧 Maintenance
Service Intervals
Service Intervals:
Key intervals include: Oil change every 1000 km/6 months, Air filter cleaning/replacement every 6 months or as needed, Spark plug replacement annually, Brake inspection every 6 months, Valve clearance check annually or as specified. Refer to the FSM for detailed intervals for specific components and operating conditions.
Belt Drive Maintenance:
Check for wear and proper tension on chain drive regularly. Lubricate chain at intervals specified by Yamaha, or more frequently in dusty/wet conditions.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent SAE 10W-30 API SG or higher)
Engine Oil Capacity:
Approx. 2.1 Quarts (2.0 Liters) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4 Brake Fluid
Coolant Type:
N/A (Air-cooled engine)
Grease Type:
Lithium-based grease for chassis lubrication points.
Known Issues
Common Issues:
Carburetor gumming and pilot jet clogging due to fuel sitting, potential wear on the starter drive gear, rear brake shoe wear, occasional electrical connector corrosion, front end alignment issues if abused.
Preventative Maintenance:
Regular fuel stabilizer use, keeping the unit clean, inspecting all linkages and cables, proper storage during off-seasons.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Yamaha Motor Company has a long and storied history in powersports, renowned for its innovation, performance, and reliability in motorcycles, snowmobiles, personal watercraft, and ATVs. They were pioneers in the development of the modern ATV.
Model Evolution
Model Evolution:
The Wolverine 350 (YFM350X) was part of Yamaha's continuous development of their 350cc class ATV platform. It evolved from earlier models like the Tri-Moto and featured advancements in suspension, engine performance, and overall rider comfort. It was a predecessor to later, more technologically advanced Wolverine models.
Production
Production Years:
1995-2004
Manufacturing Location:
Primarily manufactured in Japan and/or North America by Yamaha.
🏆 Awards & Recognition
Recognitions
Recognitions:
Specific awards for the 1995-2004 Wolverine 350 are not widely documented. However, the model was generally well-regarded for its durability and capability within its class, contributing to Yamaha's strong reputation in the ATV market.
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