Yamaha Wolverine YFM 350 1995 - 2004 Factory Service Repair Manual Download PDF
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This manual covers the Yamaha Wolverine YFM350, a versatile utility ATV produced from 1995 to 2004. Renowned for its reliability, ease of maintenance, and strong low-end torque, the Wolverine is well-suited for recreational riding, farming, hunting, and trail exploration. Its robust design, featuring a durable steel frame and a capable 348cc air-cooled engine, makes it a dependable choice for various tasks. The model's engineering prioritizes practicality and performance, offering a comfortable riding position and a 5-speed transmission with an automatic clutch and reverse. This comprehensive Factory Service Repair Manual provides full factory service and repair information for the Yamaha Wolverine YFM350. It details essential maintenance procedures, diagnostic troubleshooting, component rebuilds, and restoration guidance. Covering all major systems including the engine, cooling, fuel, drivetrain, chassis, and electrical systems, this 399-page manual is an indispensable resource for owners, mechanics, and technicians. With clear instructions and detailed specifications, it empowers users to effectively maintain, repair, and preserve the longevity and performance of their Wolverine ATV. 🏷️ Basic Information Identification Make: Yamaha Model: Wolverine Model Code: YFM350 Year Range: 1995-2004 Codes Chassis Code: YFM350 👋 Introduction Market Position Category: Utility ATV Target Audience: Recreational riders, farmers, hunters, trail riders Competitive Analysis Competitors Era: Honda FourTrax, Suzuki QuadRunner, Kawasaki Bayou Key Features Atv Type: 4x2 (Rear-wheel drive) capable, with some models offering switchable 2WD/4WD capability (verify specific year/trim for 4WD) Atv Strengths: Reliability, ease of maintenance, good low-end torque for utility tasks, comfortable riding position. 📋 Manual Details Coverage Areas Primary Coverage: Full factory service and repair Secondary Coverage: Maintenance, diagnostics, troubleshooting, rebuilds, restorations Page Count Total Pages: 399 Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, and repair Cooling System: Radiator, fan, coolant flow, hoses, thermostat Fuel System: Carburetor assembly, tuning, fuel lines, fuel pump Drivetrain: Clutch, gearbox, drive shafts, differential, wheel hubs Chassis: Frame, suspension (front and rear), steering system, brakes (front and rear), wheels, tires Electrical System: Ignition system, lighting, charging system (stator, rectifier/regulator), battery, starter motor, wiring diagrams, switches, sensors Bodywork: Fender replacement, seat, body panels, plastics Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication, valve adjustments Diagnostics: Troubleshooting charts, symptom-based diagnosis, electrical testing procedures Repair: Component replacement, disassembly and reassembly of all major systems Rebuild: Detailed engine rebuild procedures, gearbox overhauls Restoration: Guidance on bringing a neglected ATV back to original specifications Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds with detailed specifications. 📊 Manual Specifications File Format File Type: PDF Compatibility: Adobe PDF Reader or equivalent Print Quality Printability: All pages printable without restriction Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality Digital: High quality, high resolution scans of original factory manual Delivery Delivery Method: Instant Download Shipping Cost: None ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, air-cooled Displacement: 348 cc Bore X Stroke: 83.0 mm x 64.5 mm Compression Ratio: 8.6:1 Valve Clearance Intake: 0.06 - 0.10 mm (0.002 - 0.004 in) Valve Clearance Exhaust: 0.09 - 0.13 mm (0.003 - 0.005 in) Performance Horsepower: Approx. 18-20 HP (Varies by year and tuning) Torque: Not explicitly stated, but strong low-end torque is characteristic. Fuel System Carburetor Model: Teikei Y28P (or similar Mikuni variant) Fuel Type: Unleaded gasoline, 87 octane minimum Lubrication Oil Type: Yamalube 4 (or equivalent API SE, SF, SG, SH, SJ service classification) SAE 10W-30 or 20W-40 depending on temperature. Oil Capacity With Filter: 2.10 L (2.22 US qt) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Cooling System Cooling Method: Air-cooled with fan assist 🔧 Transmission Standard Transmission Type: 5-speed manual with automatic clutch and reverse Optional Transmission Options: N/A (Standard configuration) Features Clutch Type: Wet, multi-plate automatic clutch Final Drive: O-ring sealed chain Fluid Specifications Gear Oil Type: Yamalube Gear Oil (or equivalent SAE 80 API GL-4) SAE 80W or 85W Fluid Capacities Gear Oil Capacity: 0.65 L (0.69 US qt) 📐 Dimensions Exterior Overall Length: Approx. 1900 mm (74.8 in) Overall Width: Approx. 1085 mm (42.7 in) Overall Height: Approx. 1050 mm (41.3 in) Wheelbase: Approx. 1230 mm (48.4 in) Ground Clearance: Approx. 155 mm (6.1 in) Weights Dry Weight: Approx. 222 kg (489 lbs) Curb Weight: Approx. 230 kg (507 lbs) Cargo Front Rack Capacity: Not specified, but typically around 45 kg (100 lbs) Rear Rack Capacity: Not specified, but typically around 70 kg (150 lbs) Towing Towing Capacity: Not specified for this model, generally not designed for heavy towing. 🛡️ Safety Features Ratings Safety Standards: Designed to meet industry standards for ATVs of its era. Active Features Braking System: Front: Dual hydraulic disc brakes; Rear: Single hydraulic disc brake with parking brake mechanism. Lighting: Dual 30W headlights, 5W taillight/stoplight Passive Features Frame Construction: Durable steel frame Operator Controls: Handlebar with thumb throttle and hand-operated brake...
This manual covers the Yamaha Wolverine YFM350, a versatile utility ATV produced from 1995 to 2004. Renowned for its reliability, ease of maintenance, and strong low-end torque, the Wolverine is well-suited for recreational riding, farming, hunting, and trail exploration. Its robust design, featuring a durable steel frame and a capable 348cc air-cooled engine, makes it a dependable choice for various tasks. The model's engineering prioritizes practicality and performance, offering a comfortable riding position and a 5-speed transmission with an automatic clutch and reverse.
This comprehensive Factory Service Repair Manual provides full factory service and repair information for the Yamaha Wolverine YFM350. It details essential maintenance procedures, diagnostic troubleshooting, component rebuilds, and restoration guidance. Covering all major systems including the engine, cooling, fuel, drivetrain, chassis, and electrical systems, this 399-page manual is an indispensable resource for owners, mechanics, and technicians. With clear instructions and detailed specifications, it empowers users to effectively maintain, repair, and preserve the longevity and performance of their Wolverine ATV.
Guidance on bringing a neglected ATV back to original specifications
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds with detailed specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Adobe PDF Reader or equivalent
Print Quality
Printability:
All pages printable without restriction
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality Digital:
High quality, high resolution scans of original factory manual
Delivery
Delivery Method:
Instant Download
Shipping Cost:
None
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled
Displacement:
348 cc
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
8.6:1
Valve Clearance Intake:
0.06 - 0.10 mm (0.002 - 0.004 in)
Valve Clearance Exhaust:
0.09 - 0.13 mm (0.003 - 0.005 in)
Performance
Horsepower:
Approx. 18-20 HP (Varies by year and tuning)
Torque:
Not explicitly stated, but strong low-end torque is characteristic.
Fuel System
Carburetor Model:
Teikei Y28P (or similar Mikuni variant)
Fuel Type:
Unleaded gasoline, 87 octane minimum
Lubrication
Oil Type:
Yamalube 4 (or equivalent API SE, SF, SG, SH, SJ service classification) SAE 10W-30 or 20W-40 depending on temperature.
Oil Capacity With Filter:
2.10 L (2.22 US qt)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Cooling System
Cooling Method:
Air-cooled with fan assist
🔧 Transmission
Standard
Transmission Type:
5-speed manual with automatic clutch and reverse
Optional
Transmission Options:
N/A (Standard configuration)
Features
Clutch Type:
Wet, multi-plate automatic clutch
Final Drive:
O-ring sealed chain
Fluid Specifications
Gear Oil Type:
Yamalube Gear Oil (or equivalent SAE 80 API GL-4) SAE 80W or 85W
Fluid Capacities
Gear Oil Capacity:
0.65 L (0.69 US qt)
📐 Dimensions
Exterior
Overall Length:
Approx. 1900 mm (74.8 in)
Overall Width:
Approx. 1085 mm (42.7 in)
Overall Height:
Approx. 1050 mm (41.3 in)
Wheelbase:
Approx. 1230 mm (48.4 in)
Ground Clearance:
Approx. 155 mm (6.1 in)
Weights
Dry Weight:
Approx. 222 kg (489 lbs)
Curb Weight:
Approx. 230 kg (507 lbs)
Cargo
Front Rack Capacity:
Not specified, but typically around 45 kg (100 lbs)
Rear Rack Capacity:
Not specified, but typically around 70 kg (150 lbs)
Towing
Towing Capacity:
Not specified for this model, generally not designed for heavy towing.
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet industry standards for ATVs of its era.
Active Features
Braking System:
Front: Dual hydraulic disc brakes; Rear: Single hydraulic disc brake with parking brake mechanism.
Lighting:
Dual 30W headlights, 5W taillight/stoplight
Passive Features
Frame Construction:
Durable steel frame
Operator Controls:
Handlebar with thumb throttle and hand-operated brake levers.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic utility ATV)
Driver Assistance
Driver Assistance Features:
N/A (Basic utility ATV)
Connectivity
Connectivity Features:
N/A (Basic utility ATV)
Engine Management
Ignition Timing:
Fixed timing controlled by CDI unit. Specifications provided for base timing and advance curves.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annualy
Air Filter Cleaning:
Every 20 hours or more frequently in dusty conditions
Spark Plug Replacement:
Every 100 hours or annually
Valve Clearance Check:
Every 100 hours
Fluid Specifications
Engine Oil Grade:
SAE 10W-30 or 20W-40 (temperature dependent)
Brake Fluid Type:
DOT 3 or DOT 4
Coolant Type:
Yamaha All Weather Biodegradable Coolant or equivalent ethylene glycol based coolant, 50/50 mix with distilled water.
Known Issues
Carburetor Gumming:
Can occur if fuel sits for extended periods without stabilizer, leading to starting issues or poor running.
Reverse Gear Wear:
In some cases, aggressive use or frequent reversing can lead to premature wear of reverse gear components.
Stator Failure:
Like many older ATVs, stator can fail over time, leading to charging system issues.
Carburetor Jetting:
May require adjustment for altitude changes or aftermarket exhaust/air filter modifications.
📚 Vehicle History
Brand Heritage
Brand History:
Yamaha Motor Company is a Japanese manufacturer of motorcycles, marine products, and other motorized products. Founded in 1955, Yamaha has a long-standing reputation for engineering excellence and performance.
Model Evolution
Wolverine Lineage:
The Wolverine series, starting with models like the YFM350, established Yamaha's presence in the utility ATV market, focusing on ruggedness, reliability, and versatility.
Production
Production Period:
Covered by this manual: 1995-2004. Continued production in various forms for many years.
Manufacturing Location:
Primarily Japan, with some production possibly in other Yamaha facilities.
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (No specific awards commonly cited for this model as a standalone product, but part of Yamaha's generally well-regarded ATV lineup).
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