1995-2004 Yamaha YFM 350 FX Wolverine Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: YFM 350 FX Wolverine Model Nickname: Wolverine Codes Product Id: YAM-YFM350FX-9504-WSRM-PDF 👋 Introduction Market Position Vehicle Segment: Utility All-Terrain Vehicle (ATV) Key Market Appeal: Reliability, 4x4 capability, versatility for recreational and light utility use Competitive Analysis Competitors: Honda FourTrax 300/350, Kawasaki Bayou 300/360, Suzuki QuadSport 250/300, Polaris Sportsman 300/335 Key Features Vehicle Selling Points: Rugged 4x4 system, proven air-cooled engine, independent front suspension (IFS), comfortable ride, durability Manual Value Proposition Benefit Statement: Inexpensive way to keep your vehicle working properly, empowering owners for self-maintenance and repair Content Value: Detailed illustrations and step-by-step instructions for efficient and accurate service 📋 Manual Details Coverage Areas Vehicle Years: 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Vehicle Models Covered: YFM350FX Wolverine (4x4) Page Count Estimated Pages: Hundreds (specific count not provided, but described as '100 percents complete and intact' with 'hundreds of photos and illustrations') Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, inspection, assembly, troubleshooting, tuning Transmission: Clutch, gearbox, drive shafts, differentials (front and rear), operation, maintenance, repair Chassis And Suspension: Frame, front and rear suspension, shock absorbers, steering system, wheel alignment Brakes: Hydraulic system, calipers, master cylinder, brake lines, parking brake, bleeding procedures Electrical System: Ignition system, charging system (stator, regulator/rectifier), starter motor, battery, lighting, wiring diagrams, switches, fuses Fuel System: Carburetor (Mikuni), fuel pump, fuel lines, fuel tank, air filter maintenance Cooling System: Air cooling system design and maintenance Body And Plastics: Body panels, fenders, seat, handlebars, storage compartment Drive Train: Axles, CV joints, drive system for 4x4 engagement Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, lubrication, brake checks, tire pressure Troubleshooting: Diagnostic procedures for common problems, symptom analysis, step-by-step fault finding Repair: Detailed instructions for component disassembly, repair, and reassembly Rebuilds: Complete engine, transmission, and carburetor rebuild procedures Adjustment: Carburetor tuning, valve clearance adjustments, brake lever and cable adjustments Installation: Guidance for replacing major components and accessories Technical Depth Depth: Comprehensive, from basic maintenance to complete engine rebuilds and advanced diagnostics Detail Level: Factory-level detail with step-by-step instructions and photographic guidance Target Audience: Both DIY enthusiasts and professional mechanics 📊 Manual Specifications File Format Format Details: Adobe PDF, compatible with all PC-based Windows operating systems and Mac Searchability: Likely text-searchable (standard for good quality PDF manuals) Print Quality Printability: All pages are printable Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) Completeness Completeness Statement: 100% complete and intact ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, air-cooled Displacement: 348cc Bore X Stroke: 83.0 mm x 64.5 mm Compression Ratio: 9.2:1 Valve Clearance Intake: 0.08 - 0.12 mm (cold) Valve Clearance Exhaust: 0.13 - 0.17 mm (cold) Performance Horsepower: Approximately 18-20 HP (estimated, specific figures not in product description) Torque: Not specified in product description Fuel System Carburetor Type: Mikuni BSR33 (single) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approx. 3.2 US gal (12 Liters) Oil Specifications Engine Oil Type: Yamalube 4, SAE 20W-40 (or equivalent API SE, SF or SG service classification) Engine Oil Capacity: 1.80 L (1.9 US qt), 2.00 L (2.1 US qt) with filter change 🔧 Transmission Standard Transmission Type: 5-speed manual with automatic clutch and reverse Optional Optional Transmission: N/A Features Drive System: On-Command 4WD (selectable 2WD/4WD) Final Drive: Shaft drive (front and rear) Oil Specifications Transmission Oil Type: Yamalube SAE 80 API GL-4 Transmission Oil Capacity: 0.75 L (0.79 US qt) 📐 Dimensions Exterior Length: Approx. 77.4 in (1965 mm) Width: Approx. 43.5 in (1105 mm) Height: Approx. 43.1 in (1095 mm) Wheelbase: Approx. 49.2 in (1250 mm) Ground Clearance: Approx. 6.3 in (160 mm) Weights Dry Weight: Approx. 538 lbs (244 kg) Curb Weight: Not specified in product description Cargo Front Rack Capacity: Approx. 88 lbs (40 kg) Rear Rack Capacity: Approx. 176 lbs (80 kg) 🛡️ Safety Features Ratings Safety Ratings: N/A (ATVs are not typically rated by government safety bodies like NHTSA for passenger vehicles) Active Features Braking System: Hydraulic disc brakes front and rear, sealed drum brake (rear parking) Tire Specifications Front: AT25x8-12 Tire Specifications Rear: AT25x10-12 Passive Features Lighting: Dual halogen headlights, taillight/brake light Handlebars: Contoured handlebars with padded center 💡 Technology Features Infotainment Infotainment System: N/A (Basic utility ATV, no onboard infotainment system) Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Every 3000 km or 12 months (whichever comes first), or more frequently under severe use. Spark Plug Replacement: Every 6000 km or 24 months. Air Filter Cleaning: Every 1000 km (more often in dusty conditions). Valve Clearance Check: Every 6000 km or 24 months. Transmission Oil Change: Every 6000 km or 24 months. Fluid Specifications Brake Fluid: DOT 3 or DOT 4...
Diagnostic procedures for common problems, symptom analysis, step-by-step fault finding
Repair:
Detailed instructions for component disassembly, repair, and reassembly
Rebuilds:
Complete engine, transmission, and carburetor rebuild procedures
Adjustment:
Carburetor tuning, valve clearance adjustments, brake lever and cable adjustments
Installation:
Guidance for replacing major components and accessories
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine rebuilds and advanced diagnostics
Detail Level:
Factory-level detail with step-by-step instructions and photographic guidance
Target Audience:
Both DIY enthusiasts and professional mechanics
📊 Manual Specifications
File Format
Format Details:
Adobe PDF, compatible with all PC-based Windows operating systems and Mac
Searchability:
Likely text-searchable (standard for good quality PDF manuals)
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
Completeness
Completeness Statement:
100% complete and intact
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, air-cooled
Displacement:
348cc
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
9.2:1
Valve Clearance Intake:
0.08 - 0.12 mm (cold)
Valve Clearance Exhaust:
0.13 - 0.17 mm (cold)
Performance
Horsepower:
Approximately 18-20 HP (estimated, specific figures not in product description)
Torque:
Not specified in product description
Fuel System
Carburetor Type:
Mikuni BSR33 (single)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approx. 3.2 US gal (12 Liters)
Oil Specifications
Engine Oil Type:
Yamalube 4, SAE 20W-40 (or equivalent API SE, SF or SG service classification)
Engine Oil Capacity:
1.80 L (1.9 US qt), 2.00 L (2.1 US qt) with filter change
🔧 Transmission
Standard
Transmission Type:
5-speed manual with automatic clutch and reverse
Optional
Optional Transmission:
N/A
Features
Drive System:
On-Command 4WD (selectable 2WD/4WD)
Final Drive:
Shaft drive (front and rear)
Oil Specifications
Transmission Oil Type:
Yamalube SAE 80 API GL-4
Transmission Oil Capacity:
0.75 L (0.79 US qt)
📐 Dimensions
Exterior
Length:
Approx. 77.4 in (1965 mm)
Width:
Approx. 43.5 in (1105 mm)
Height:
Approx. 43.1 in (1095 mm)
Wheelbase:
Approx. 49.2 in (1250 mm)
Ground Clearance:
Approx. 6.3 in (160 mm)
Weights
Dry Weight:
Approx. 538 lbs (244 kg)
Curb Weight:
Not specified in product description
Cargo
Front Rack Capacity:
Approx. 88 lbs (40 kg)
Rear Rack Capacity:
Approx. 176 lbs (80 kg)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (ATVs are not typically rated by government safety bodies like NHTSA for passenger vehicles)
Active Features
Braking System:
Hydraulic disc brakes front and rear, sealed drum brake (rear parking)
Tire Specifications Front:
AT25x8-12
Tire Specifications Rear:
AT25x10-12
Passive Features
Lighting:
Dual halogen headlights, taillight/brake light
Handlebars:
Contoured handlebars with padded center
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic utility ATV, no onboard infotainment system)
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3000 km or 12 months (whichever comes first), or more frequently under severe use.
Spark Plug Replacement:
Every 6000 km or 24 months.
Air Filter Cleaning:
Every 1000 km (more often in dusty conditions).
Valve Clearance Check:
Every 6000 km or 24 months.
Transmission Oil Change:
Every 6000 km or 24 months.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Coolant:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
CV joint boots, wheel bearings, brake pads, starter motor brushes
Carburetor Issues:
Potential for jetting issues with aftermarket exhaust/air filter modifications, pilot jet clogging if fuel is left sitting for extended periods.
4X4 System:
Proper maintenance of the 4x4 engagement mechanism is crucial; occasional issues with the actuator or linkage can occur if not serviced.
📚 Vehicle History
Brand Heritage
Manufacturer Specialty:
Yamaha Motor Company is renowned for its high-performance motorcycles, marine products, and powersports vehicles, known for engineering innovation and reliability.
Model Evolution
Wolverine Lineage:
The YFM350FX Wolverine was a popular mid-size utility ATV in Yamaha's lineup, offering a balance of performance, 4x4 capability, and comfort.
Key Innovations For Era:
Independent Front Suspension (IFS) offered a significant improvement in ride quality and handling over solid-axle designs prevalent at the time.
Production
Production Period:
1995-2004
Manufacturing Location:
Primarily Japan (Yamaha facilities)
🏆 Awards & Recognition
Recognitions
Awards:
Specific awards not mentioned in product description, but the model was generally well-regarded for its class during its production run.
Ratings
Owner Satisfaction:
High owner satisfaction generally attributed to Yamaha's reputation for reliability and the Wolverine's practical capabilities.
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