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1995 Aprilia Pegaso 655 Service And Repair Manual

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$133.00
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$133.00
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đŸˇī¸ Basic Information Identification Make: Aprilia Model: Pegaso 655 Year: 1995 Type: Motorcycle Codes Chassis Code: AP8101306 👋 Introduction Market Position Segment: Adventure/Dual-Sport Motorcycle Target Audience: Riders seeking a versatile motorcycle for on-road and light off-road use, enthusiasts looking for robust maintenance information. Competitive Analysis Competitors: BMW F650 Funduro, Yamaha TÊnÊrÊ, Honda Transalp. Key Features Vehicle: Single-cylinder engine, comfortable ergonomics, long-travel suspension, durable construction. Manual: Instant download, covers essential repair and maintenance, suitable for DIY enthusiasts and professionals. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair for the 1995 Aprilia Pegaso 655 Specific Systems: Engine, Drivetrain, Chassis, Electrical System, Bodywork, Suspension, Brakes, Fuel System, Cooling System, Exhaust System, Troubleshooting Page Count Estimated Pages: 300-400 (typical for this era and type of motorcycle manual) Manual Type Type: Service and Repair Manual Purpose: DIY repair, professional technician use, maintenance guidance Language Language: English Format Format: Digital Download (PDF) Printable: Yes, individual pages can be printed 📖 Manual Coverage Systems Covered Engine: Detailed overhaul, component identification, specifications, troubleshooting for the Rotax 654cc single-cylinder engine. Drivetrain: Clutch operation, gearbox disassembly and reassembly, chain drive maintenance, final drive specifications. Chassis Suspension: Front fork (Marzocchi), rear shock absorber (WP or Sachs), linkage systems, swingarm, steering head bearing service. Brakes: Hydraulic brake system diagnosis, caliper overhaul, master cylinder service, pad replacement, fluid type and bleeding procedures. Electrical System: Wiring diagrams, starter system, ignition system (CDI), lighting circuits, battery maintenance, fuse identification. Fuel System: Carburetor (Dell'Orto PHM40) tuning and overhaul, fuel pump operation, fuel line maintenance, fuel tank inspection. Cooling System: Radiator, fan operation, coolant type, hose inspection, thermostat service. Bodywork Cosmetics: Fairing removal and installation, seat, tank cover, and fender maintenance. Procedures Included Maintenance: Regular service checks, oil changes, filter replacements, chain adjustment, brake fluid changes, spark plug replacement. Troubleshooting: Step-by-step diagnostic procedures for common issues, fault code interpretation (if applicable), electrical system diagnostics. Repair: Detailed instructions for engine rebuilds, gearbox repairs, suspension overhauls, brake caliper servicing, carburetor rebuilding. Technical Specifications: Torque values for all fasteners, engine tolerances, valve clearances, ignition timing, fluid capacities, recommended tire pressures. Technical Depth Depth: Comprehensive, covering from basic maintenance to full engine and transmission rebuilds. Diagnostic Capabilities: Includes detailed troubleshooting guides for electrical and mechanical issues. Visual Aids: Likely includes diagrams, illustrations, and potentially exploded views of key components. 📊 Manual Specifications File Format Format: PDF Searchable: Likely, depending on the OCR quality of the original scan Print Quality Quality: Dependent on original source scan; generally clear for printing necessary pages. Binding Type Binding: N/A (Digital Download) Paper Type Type: N/A (Digital Download) âš™ī¸ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, OHC, 4 valves Displacement: 654 cc (655 cc is a common marketing designation) Bore X Stroke: 100 mm x 83 mm Compression Ratio: 9.7:1 Cooling System: Liquid-cooled Performance Horsepower: Approx. 48 HP @ 6,500 RPM Torque: Approx. 54 Nm (40 lb-ft) @ 4,000 RPM Fuel System Carburetor: Dell'Orto PHM 40 CD Fuel Type: Unleaded gasoline (95 RON recommended) Ignition Ignition System: Electronic CDI (Capacitor Discharge Ignition) Lubrication Oil Capacity: Approx. 2.5 liters (with filter change) Oil Type Recommendation: SAE 10W-40 or 15W-50 motorcycle specific oil (API SG or higher) 🔧 Transmission Standard Transmission Type: 5-speed sequential manual Optional Optional Transmission: N/A Features Clutch Type: Wet multi-plate, cable operated Final Drive: Chain drive Transmission Oil Type: Motorcycle specific gear oil (e.g., SAE 80W-90 GL-4) 📐 Dimensions Exterior Length: Approx. 2,200 mm Width: Approx. 850 mm Height: Approx. 1,300 mm Wheelbase: Approx. 1,480 mm Weights Dry Weight: Approx. 175 kg Wet Weight: Approx. 190 kg (fully fueled) Gross Vehicle Weight Rating: Approx. 390 kg Cargo Cargo Capacity: N/A (designed for luggage racks/panniers) đŸ›Ąī¸ Safety Features Ratings Crash Test Rating: N/A (motorcycle safety is typically assessed differently than cars) Active Features Braking System: Hydraulic disc brakes front and rear ABS: Not equipped Passive Features Lighting: Halogen headlight, LED taillight, turn signals Frame Construction: Steel tubular frame 💡 Technology Features Infotainment Infotainment System: N/A (basic analog instrumentation: speedometer, tachometer, odometer, fuel gauge, warning lights) Driver Assistance Assistance Features: N/A Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Oil Change: Every 3,000-5,000 km or annually, whichever comes first. Air Filter Cleaning: Every 6,000 km or as needed in dusty conditions. Spark Plug Replacement: Every 10,000-12,000 km. Valve Clearance Check: Every 6,000-12,000 km (check manual for exact spec). Brake Fluid Change: Every 2 years or as recommended. Fluid Specifications Engine Oil: SAE 10W-40 or 15W-50 motorcycle specific (API SG or higher) Coolant: Ethylene glycol-based coolant with corrosion inhibitors (50% mixture with distilled water recommended) Brake Fluid: DOT 4 hydraulic brake fluid Transmission Oil: SAE 80W-90 GL-4 gear oil Known Issues Common Problems: Carburetor jetting issues, potential electrical connector corrosion, wear on suspension components, clutch cable adjustment. Preventative Measures: Regular cleaning of electrical connectors, ensuring proper carburetor synchronization and jetting, proactive suspension maintenance....
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1995 Aprilia Pegaso 655 Service And Repair Manual
đŸˇī¸ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 655
Year:
1995
Type:
Motorcycle
Codes
Chassis Code:
AP8101306
👋 Introduction
Market Position
Segment:
Adventure/Dual-Sport Motorcycle
Target Audience:
Riders seeking a versatile motorcycle for on-road and light off-road use, enthusiasts looking for robust maintenance information.
Competitive Analysis
Competitors:
BMW F650 Funduro, Yamaha TÊnÊrÊ, Honda Transalp.
Key Features
Vehicle:
Single-cylinder engine, comfortable ergonomics, long-travel suspension, durable construction.
Manual:
Instant download, covers essential repair and maintenance, suitable for DIY enthusiasts and professionals.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service and repair for the 1995 Aprilia Pegaso 655
Specific Systems:
Engine, Drivetrain, Chassis, Electrical System, Bodywork, Suspension, Brakes, Fuel System, Cooling System, Exhaust System, Troubleshooting
Page Count
Estimated Pages:
300-400 (typical for this era and type of motorcycle manual)
Manual Type
Type:
Service and Repair Manual
Purpose:
DIY repair, professional technician use, maintenance guidance
Language
Language:
English
Format
Format:
Digital Download (PDF)
Printable:
Yes, individual pages can be printed
📖 Manual Coverage
Systems Covered
Engine:
Detailed overhaul, component identification, specifications, troubleshooting for the Rotax 654cc single-cylinder engine.
Drivetrain:
Clutch operation, gearbox disassembly and reassembly, chain drive maintenance, final drive specifications.
Chassis Suspension:
Front fork (Marzocchi), rear shock absorber (WP or Sachs), linkage systems, swingarm, steering head bearing service.
Brakes:
Hydraulic brake system diagnosis, caliper overhaul, master cylinder service, pad replacement, fluid type and bleeding procedures.
Electrical System:
Wiring diagrams, starter system, ignition system (CDI), lighting circuits, battery maintenance, fuse identification.
Fuel System:
Carburetor (Dell'Orto PHM40) tuning and overhaul, fuel pump operation, fuel line maintenance, fuel tank inspection.
Cooling System:
Radiator, fan operation, coolant type, hose inspection, thermostat service.
Bodywork Cosmetics:
Fairing removal and installation, seat, tank cover, and fender maintenance.
Procedures Included
Maintenance:
Regular service checks, oil changes, filter replacements, chain adjustment, brake fluid changes, spark plug replacement.
Troubleshooting:
Step-by-step diagnostic procedures for common issues, fault code interpretation (if applicable), electrical system diagnostics.
Repair:
Detailed instructions for engine rebuilds, gearbox repairs, suspension overhauls, brake caliper servicing, carburetor rebuilding.
Technical Specifications:
Torque values for all fasteners, engine tolerances, valve clearances, ignition timing, fluid capacities, recommended tire pressures.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to full engine and transmission rebuilds.
Diagnostic Capabilities:
Includes detailed troubleshooting guides for electrical and mechanical issues.
Visual Aids:
Likely includes diagrams, illustrations, and potentially exploded views of key components.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Likely, depending on the OCR quality of the original scan
Print Quality
Quality:
Dependent on original source scan; generally clear for printing necessary pages.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
âš™ī¸ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, OHC, 4 valves
Displacement:
654 cc (655 cc is a common marketing designation)
Bore X Stroke:
100 mm x 83 mm
Compression Ratio:
9.7:1
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 48 HP @ 6,500 RPM
Torque:
Approx. 54 Nm (40 lb-ft) @ 4,000 RPM
Fuel System
Carburetor:
Dell'Orto PHM 40 CD
Fuel Type:
Unleaded gasoline (95 RON recommended)
Ignition
Ignition System:
Electronic CDI (Capacitor Discharge Ignition)
Lubrication
Oil Capacity:
Approx. 2.5 liters (with filter change)
Oil Type Recommendation:
SAE 10W-40 or 15W-50 motorcycle specific oil (API SG or higher)
🔧 Transmission
Standard
Transmission Type:
5-speed sequential manual
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet multi-plate, cable operated
Final Drive:
Chain drive
Transmission Oil Type:
Motorcycle specific gear oil (e.g., SAE 80W-90 GL-4)
📐 Dimensions
Exterior
Length:
Approx. 2,200 mm
Width:
Approx. 850 mm
Height:
Approx. 1,300 mm
Wheelbase:
Approx. 1,480 mm
Weights
Dry Weight:
Approx. 175 kg
Wet Weight:
Approx. 190 kg (fully fueled)
Gross Vehicle Weight Rating:
Approx. 390 kg
Cargo
Cargo Capacity:
N/A (designed for luggage racks/panniers)
đŸ›Ąī¸ Safety Features
Ratings
Crash Test Rating:
N/A (motorcycle safety is typically assessed differently than cars)
Active Features
Braking System:
Hydraulic disc brakes front and rear
ABS:
Not equipped
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals
Frame Construction:
Steel tubular frame
💡 Technology Features
Infotainment
Infotainment System:
N/A (basic analog instrumentation: speedometer, tachometer, odometer, fuel gauge, warning lights)
Driver Assistance
Assistance Features:
N/A
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 km or annually, whichever comes first.
Air Filter Cleaning:
Every 6,000 km or as needed in dusty conditions.
Spark Plug Replacement:
Every 10,000-12,000 km.
Valve Clearance Check:
Every 6,000-12,000 km (check manual for exact spec).
Brake Fluid Change:
Every 2 years or as recommended.
Fluid Specifications
Engine Oil:
SAE 10W-40 or 15W-50 motorcycle specific (API SG or higher)
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors (50% mixture with distilled water recommended)
Brake Fluid:
DOT 4 hydraulic brake fluid
Transmission Oil:
SAE 80W-90 GL-4 gear oil
Known Issues
Common Problems:
Carburetor jetting issues, potential electrical connector corrosion, wear on suspension components, clutch cable adjustment.
Preventative Measures:
Regular cleaning of electrical connectors, ensuring proper carburetor synchronization and jetting, proactive suspension maintenance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its performance motorcycles, particularly in racing and sportbikes.
Model Evolution
Pegaso Lineage:
The Pegaso line, introduced in the late 1980s, focused on versatile dual-sport motorcycles, often utilizing Austrian Rotax engines.
1995 Generation:
The 1995 model represents a refined iteration of the Pegaso, building on earlier versions with improved components and styling.
Production
Production Period:
The Pegaso 655 was produced throughout the 1990s, with significant updates and variants.
🏆 Awards & Recognition
Recognitions
Awards Received:
N/A (specific awards for this model are not widely publicized; Aprilia has a strong racing heritage).
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