🏷️ Basic Information Identification Make: Aprilia Model: Not Specified (Engine Specific) Year: 1995 Engine Family: Rotax 122 Product Type: Factory Service Repair Manual Codes Engine Code: Rotax 122 👋 Introduction Market Position Target Audience: Owners of 1995 Aprilia motorcycles equipped with the Rotax 122 engine, DIY enthusiasts, independent repair shops. Competitive Analysis Value Proposition: Provides access to authentic factory repair procedures, equivalent to what authorized dealers use, at a fraction of the cost. Enables comprehensive DIY maintenance and repair. Key Features Manual Completeness: Advertised as a 'COMPLETE FACTORY SERVICE MANUAL' covering all repair procedures. Accessibility: Instant download, no shipping costs. Compatibility: Compatible with WIN/MAC/LINUX operating systems. 📋 Manual Details Coverage Areas Engine Systems: Engine Internals, Lubrication, Cooling, Fuel Delivery, Ignition, Exhaust, Starting System, Carburetion/Injection Vehicle Applications: Specific Aprilia models utilizing the Rotax 122 engine in 1995 (e.g., Aprilia AF1 Futura 125, Aprilia RS 125) Page Count Estimated Page Count: Detailed information not provided, but expected to be comprehensive for factory service manual standards. Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Digital Format: PDF/ZIP 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, inspection, repair, and reassembly. Includes cylinder head, cylinder, piston, connecting rod, crankshaft, and bearings. Fuel System: Carburetor (specific model if mentioned in manual) or fuel injection system maintenance, adjustment, and troubleshooting. Ignition System: Ignition timing, spark plug specifications, CDI unit, and related components. Lubrication System: Oil pump operation, oil flow, and oil specifications for pre-mix or separate lubrication systems. Cooling System: Radiator, coolant, water pump, and thermostat service and maintenance. Exhaust System: Muffler and expansion chamber inspection and service (if applicable to engine). Starting System: Kickstarter mechanism and electric starter system (if applicable) inspection and repair. Procedures Included Scheduled Maintenance: Service tables detailing routine maintenance tasks and intervals. Troubleshooting Guide: Diagnostic procedures for common and uncommon engine problems, including symptom-based troubleshooting. Engine Removal Installation: Step-by-step instructions for removing and reinstalling the engine from the chassis. Component Disassembly Reassembly: Detailed instructions for breaking down and rebuilding individual engine components. Component Maintenance: Specific procedures for maintaining and servicing parts like the clutch, gearbox, and reed valve assembly. Conversion Procedures: Conversion tables likely refer to units of measurement or potential component compatibility across variations. Technical Depth Depth Of Coverage: Factory-level detail, suitable for professional technicians and advanced DIY mechanics. Covers internal engine work, adjustments, and diagnostics. 📊 Manual Specifications File Format File Format: PDF/ZIP (requires unzipping utility like WinRAR) Print Quality Digital Quality: Assumed to be high-quality scans or digital originals suitable for printing and clear viewing. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Family: Rotax 122 Engine Type: Two-stroke, Single-cylinder (typically) Bore X Stroke: Typically 54mm x 54.5mm (may vary slightly within Rotax 122 variants) Displacement: Approximately 125cc (124.8cc) Cooling Method: Liquid-cooled Performance Horsepower Range: Typically 20-30 HP, depending on specific model and tune. Torque Range: Specific figures not provided, but generally higher torque at mid-range RPM for a 125cc two-stroke. Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHBH 28, VM28) or potentially early fuel injection on some variants. Manual covers specific system. Fuel Type: Unleaded gasoline with two-stroke oil mixture (pre-mix or autolube system). Lubrication Lubrication Type: Two-stroke oil injected via autolube system or mixed with fuel. 🔧 Transmission Standard Gearbox: 6-speed constant mesh (typical for Rotax 122 in performance applications) Optional Transmission Variants: Not specified, but manual would cover the standard transmission for the covered models. Features Clutch Type: Wet, multi-plate (typical) 📐 Dimensions Exterior Engine Dimensions: N/A (Engine specific, chassis dimensions not provided) Weights Engine Weight: N/A (Engine specific, chassis weights not provided) 🛡️ Safety Features Ratings Vehicle Safety Ratings: N/A (Manual covers engine; vehicle safety ratings are separate and model-specific). Active Features Engine Safety Aspects: Information on ignition system safety features, coolant temperature warnings, and proper engine operation parameters. 💡 Technology Features Infotainment Engine Technology: Two-stroke technology, often with features like a power valve system (e.g., Aprilia's 'A.E.S.' - Aprilia Exhaust System) to improve performance across the RPM range. Driver Assistance Engine Management: Typically controlled by a CDI (Capacitor Discharge Ignition) unit, with mechanical or electronic power valve actuation. 🔧 Maintenance Service Intervals Oil Change Interval: Details provided in the 'Service table' section of the manual. Typically for two-stroke oil, focus is on autolube system checks and top-ups. Spark Plug Replacement: Specified in the 'Service table', typically based on mileage or hours of operation. Top End Rebuild Interval: Information available in manual, depending on usage, typically several thousand miles/kilometers. Fluid Specifications Coolant Type: Manufacturer-recommended coolant mix (typically 50/50 ethylene glycol and distilled water). Two Stroke Oil Spec: Manufacturer-recommended high-quality two-stroke motorcycle oil, often JASO FD or similar. Gearbox Oil Spec: Specific grade and type of gear oil for the transmission, detailed in the manual. Known Issues...