1995 Dodge Intrepid Service and Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Year: 1995 Codes Platform: LH-body 👋 Introduction Market Position Positioning: The 1995 Dodge Intrepid was part of Chrysler's groundbreaking LH platform, a flagship model aimed at the mid-size/full-size sedan market, competing with domestic and import rivals with its distinctive cab-forward design and focus on spaciousness and aerodynamics. Competitive Analysis Competitors: Ford Taurus, Chevrolet Lumina, Toyota Camry, Honda Accord, Nissan Maxima, Buick LeSabre. Key Features Design Philosophy: Cab-forward design for maximum interior space, aerodynamic styling, emphasis on ride comfort and quietness. Manual Value: This manual provides dealership-level expertise, ensuring accurate diagnosis and repair, critical for the unique systems of the LH platform. 📋 Manual Details Coverage Areas Coverage: All models, all repairs A-Z Page Count Page Count: Varies by specific publisher/edition, typically 800-1500+ pages for comprehensive factory service manuals. Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Printed (historically), often available as PDF digital download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel delivery, intake manifold, exhaust manifold. Engine Performance: Engine tuning, diagnostics, ignition system, emission controls, engine management system (ECU). Transmission Manual: Manual transmission (if applicable, though Intrepid was primarily FWD automatic) overhaul, clutch, driveshafts. Transmission Automatic: Automatic transmission overhaul (e.g., 42LE), valve body, torque converter, transmission control module (TCM). Brakes: Hydraulic system, disc brakes (front and rear), parking brake, ABS system diagnostics and repair. Suspension: Front and rear suspension components, struts, springs, control arms, sway bars, wheel bearings. Steering: Power steering system, steering rack, steering column, steering linkage. Electrical Chassis: Lighting system, horn, wipers, washers, power windows, power locks, mirrors, seats, keyless entry. Electrical Engine: Starter motor, alternator, battery, ignition system, fuel injection system wiring. Climate Control: HVAC system, air conditioning (A/C) compressor, refrigerant, heater core, blower motor, climate control modules. Body Interior: Interior trim panels, seats, airbags, dashboard, center console, sound insulation. Body Exterior: Body panels, doors, hood, trunk lid, bumpers, glass, seals, hinges, latches. Safety Systems: Seat belts, airbag system diagnostics, SRS module, impact sensors. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs) for engine, transmission, ABS, and other systems, electrical schematics. Repair Overhaul: Detailed step-by-step instructions for component removal, repair, and installation for all major systems. Specifications: Torque specifications, clearances, fluid capacities, electrical data, component tolerances. Special Tools: Identification and usage of specialized tools required for certain repairs or diagnostics. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and body repairs. 📊 Manual Specifications File Format Digital Format: PDF (common for digital versions), often searchable text. Print Quality Printed Quality: High-resolution diagrams, clear text, durable binding (for printed versions). Binding Type Binding: Perfect bound or spiral bound (for printed versions). Paper Type Paper: High-quality paper stock suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine 1: 3.3L V6 (EGA) Engine 1 Displacement: 3.3 liters (3301 cc) Engine 1 Configuration: Overhead Valve (OHV), 90-degree V-engine Engine 1 Bore X Stroke: 3.54 in x 3.52 in (90 mm x 89.4 mm) Engine 1 Compression Ratio: 8.4:1 Engine 1 Horsepower: 155 hp @ 4,600 rpm (approx.) Engine 1 Torque: 185 lb-ft @ 3,200 rpm (approx.) Secondary Engine Engine 2: 3.5L V6 (EVE/EVG) Engine 2 Displacement: 3.5 liters (3500 cc) Engine 2 Configuration: Overhead Valve (OHV), 90-degree V-engine Engine 2 Bore X Stroke: 3.70 in x 3.19 in (94 mm x 81 mm) Engine 2 Compression Ratio: 9.5:1 Engine 2 Horsepower: 214 hp @ 5,200 rpm (approx.) Engine 2 Torque: 231 lb-ft @ 3,600 rpm (approx.) Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded Regular (87 octane recommended) Engine Management ECU Type: Chrysler JTEC (common for this era, specific part numbers vary by engine/options). 🔧 Transmission Standard Transmission Type Standard: 4-Speed Automatic Transaxle Optional Transmission Type Optional: None (manual transmission was not offered on the Intrepid in 1995). Features Transmission Model: 42LE (for both engines) Transmission Fluid Type: ATF+3 (Chrysler Specification) Transmission Fluid Capacity: Approximately 10.8 quarts (10.2 liters) for a complete fill, 3.5 quarts (3.3 liters) for a drain and fill. 📐 Dimensions Exterior Length: 202.7 inches (5149 mm) Width: 74.0 inches (1880 mm) Height: 54.3 inches (1379 mm) Wheelbase: 113.0 inches (2870 mm) Front Track: 62.1 inches (1577 mm) Rear Track: 61.8 inches (1570 mm) Interior Front Headroom: 39.8 inches (1011 mm) Rear Headroom: 38.7 inches (983 mm) Front Legroom: 42.5 inches (1080 mm) Rear Legroom: 40.0 inches (1016 mm) Shoulder Room Front: 57.3 inches (1455 mm) Shoulder Room Rear: 56.9 inches (1445 mm) Cargo Trunk Capacity: 16.7 cubic feet (473 liters) Weights Curb Weight Est: 3500-3700 lbs (1588-1678 kg) Gross Vehicle Weight Rating Est: 4750 lbs (2154 kg) 🛡️ Safety Features Ratings...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Intrepid

Year:

Codes

Platform:

LH-body

👋 Introduction

Market Position

Positioning:

The 1995 Dodge Intrepid was part of Chrysler's groundbreaking LH platform, a flagship model aimed at the mid-size/full-size sedan market, competing with domestic and import rivals with its distinctive cab-forward design and focus on spaciousness and aerodynamics.

Competitive Analysis

Competitors:

Ford Taurus, Chevrolet Lumina, Toyota Camry, Honda Accord, Nissan Maxima, Buick LeSabre.

Key Features

Design Philosophy:

Cab-forward design for maximum interior space, aerodynamic styling, emphasis on ride comfort and quietness.

Manual Value:

This manual provides dealership-level expertise, ensuring accurate diagnosis and repair, critical for the unique systems of the LH platform.

📋 Manual Details

Coverage Areas

Coverage:

All models, all repairs A-Z

Page Count

Page Count:

Varies by specific publisher/edition, typically 800-1500+ pages for comprehensive factory service manuals.

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Printed (historically), often available as PDF digital download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine overhaul, cylinder head, block, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel delivery, intake manifold, exhaust manifold.

Engine Performance:

Engine tuning, diagnostics, ignition system, emission controls, engine management system (ECU).

Transmission Manual:

Manual transmission (if applicable, though Intrepid was primarily FWD automatic) overhaul, clutch, driveshafts.

Transmission Automatic:

Automatic transmission overhaul (e.g., 42LE), valve body, torque converter, transmission control module (TCM).

Brakes:

Hydraulic system, disc brakes (front and rear), parking brake, ABS system diagnostics and repair.

Suspension:

Front and rear suspension components, struts, springs, control arms, sway bars, wheel bearings.

Steering:

Power steering system, steering rack, steering column, steering linkage.

Electrical Chassis:

Lighting system, horn, wipers, washers, power windows, power locks, mirrors, seats, keyless entry.

Electrical Engine:

Starter motor, alternator, battery, ignition system, fuel injection system wiring.

Climate Control:

HVAC system, air conditioning (A/C) compressor, refrigerant, heater core, blower motor, climate control modules.

Body Interior:

Interior trim panels, seats, airbags, dashboard, center console, sound insulation.

Body Exterior:

Body panels, doors, hood, trunk lid, bumpers, glass, seals, hinges, latches.

Safety Systems:

Seat belts, airbag system diagnostics, SRS module, impact sensors.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections.

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs) for engine, transmission, ABS, and other systems, electrical schematics.

Repair Overhaul:

Detailed step-by-step instructions for component removal, repair, and installation for all major systems.

Specifications:

Torque specifications, clearances, fluid capacities, electrical data, component tolerances.

Special Tools:

Identification and usage of specialized tools required for certain repairs or diagnostics.

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and body repairs.

📊 Manual Specifications

File Format

Digital Format:

PDF (common for digital versions), often searchable text.

Print Quality

Printed Quality:

High-resolution diagrams, clear text, durable binding (for printed versions).

Binding Type

Binding:

Perfect bound or spiral bound (for printed versions).

Paper Type

Paper:

High-quality paper stock suitable for workshop environments.

⚙️ Engine Specifications

Primary Engine

Engine 1:

3.3L V6 (EGA)

Engine 1 Displacement:

3.3 liters (3301 cc)

Engine 1 Configuration:

Overhead Valve (OHV), 90-degree V-engine

Engine 1 Bore X Stroke:

3.54 in x 3.52 in (90 mm x 89.4 mm)

Engine 1 Compression Ratio:

8.4:1

Engine 1 Horsepower:

155 hp @ 4,600 rpm (approx.)

Engine 1 Torque:

185 lb-ft @ 3,200 rpm (approx.)

Secondary Engine

Engine 2:

3.5L V6 (EVE/EVG)

Engine 2 Displacement:

3.5 liters (3500 cc)

Engine 2 Configuration:

Overhead Valve (OHV), 90-degree V-engine

Engine 2 Bore X Stroke:

3.70 in x 3.19 in (94 mm x 81 mm)

Engine 2 Compression Ratio:

9.5:1

Engine 2 Horsepower:

214 hp @ 5,200 rpm (approx.)

Engine 2 Torque:

231 lb-ft @ 3,600 rpm (approx.)

Fuel System

Fuel Delivery:

Sequential Electronic Fuel Injection (SEFI)

Fuel Type:

Unleaded Regular (87 octane recommended)

Engine Management

ECU Type:

Chrysler JTEC (common for this era, specific part numbers vary by engine/options).

🔧 Transmission

Standard

Transmission Type Standard:

4-Speed Automatic Transaxle

Optional

Transmission Type Optional:

None (manual transmission was not offered on the Intrepid in 1995).

Features

Transmission Model:

42LE (for both engines)

Transmission Fluid Type:

ATF+3 (Chrysler Specification)

Transmission Fluid Capacity:

Approximately 10.8 quarts (10.2 liters) for a complete fill, 3.5 quarts (3.3 liters) for a drain and fill.

📐 Dimensions

Exterior

Length:

202.7 inches (5149 mm)

Width:

74.0 inches (1880 mm)

Height:

54.3 inches (1379 mm)

Wheelbase:

113.0 inches (2870 mm)

Front Track:

62.1 inches (1577 mm)

Rear Track:

61.8 inches (1570 mm)

Interior

Front Headroom:

39.8 inches (1011 mm)

Rear Headroom:

38.7 inches (983 mm)

Front Legroom:

42.5 inches (1080 mm)

Rear Legroom:

40.0 inches (1016 mm)

Shoulder Room Front:

57.3 inches (1455 mm)

Shoulder Room Rear:

56.9 inches (1445 mm)

Cargo

Trunk Capacity:

16.7 cubic feet (473 liters)

Weights

Curb Weight Est:

3500-3700 lbs (1588-1678 kg)

Gross Vehicle Weight Rating Est:

4750 lbs (2154 kg)

🛡️ Safety Features

Ratings

NHTSA Driver Front Impact:

Not rated or unavailable for this model year by modern standards.

NHTSA Passenger Front Impact:

Not rated or unavailable for this model year by modern standards.

Active Features

Standard Anti-lock Braking System (ABS)

Passive Features

Airbags:

Driver and front passenger airbags (standard)

Seatbelts:

Front three-point shoulder belts with pretensioners, rear three-point lap and shoulder belts.

Child Safety:

Rear door child safety locks, LATCH system not present in 1995.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim level.

Climate Control Type:

Manual or optional Automatic Temperature Control (ATC) with digital display and automatic climate control features.

Driver Assistance

Cruise Control:

Standard cruise control.

Connectivity

Remote Keyless Entry:

Available as an option on higher trim levels.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (with synthetic blend or full synthetic oil). Original recommendations might have been shorter (e.g., 3,000-5,000 miles).

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions.

Spark Plug Replacement:

Varies by plug type; typically 30,000-100,000 miles for platinum or iridium plugs. Original recommendations likely for shorter intervals.

Transmission Fluid Change:

Every 30,000-60,000 miles (48,000-96,000 km) or as recommended by the manual, depending on driving habits.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (API Certified)

Engine Oil Capacity:

3.3L V6: 4.0 quarts (3.8 liters) with filter; 3.5L V6: 5.0 quarts (4.7 liters) with filter.

Coolant Type:

Chrysler Long-Life Antifreeze/Coolant (or equivalent HOAT meeting Chrysler MS-7170 spec). Typically a 50/50 mix with distilled water.

Power Steering Fluid:

ATF+3 or equivalent.

Brake Fluid Type:

DOT 3.

Known Issues

Engine Mounts:

Premature wear or failure of engine mounts, leading to excessive vibration.

Automatic Transmission Problems:

The 42LE transmission can experience issues with solenoids, valve body, or torque converter clutch if not properly maintained or if subjected to harsh use. Overheating can also be a factor.

Suspension Components:

Wear on ball joints, tie rod ends, and bushings is common with age and mileage.

Heater Core Leaks:

Heater core located within the dash can be prone to leaks, often requiring dashboard removal for replacement.

Climate Control Actuators:

Failure of blend door actuators or mode door actuators in the HVAC system.

Power Window Motors:

Failure of window regulator motors.

Ignition Coils:

Failure of ignition coil packs, leading to misfires and poor engine performance.

📚 Vehicle History

Brand Heritage

Dodge Legacy:

Dodge, as a division of Chrysler Corporation, has a long history dating back to 1914, known for producing robust and performance-oriented vehicles, often offering more aggressive styling and performance options.

Model Evolution

Intrepid Generation 1:

The 1995 Intrepid is the second model year of the first generation (1993-1997) LH-body Intrepid. It represented a significant departure from previous Dodge sedans with its cab-forward design, contributing to its spacious interior and distinctive look.

Lh Platform Significance:

The LH platform was a joint venture with Mitsubishi, sharing engineering principles and some components, but heavily re-engineered for Chrysler's specific requirements. It was designed to be a premium, front-wheel-drive platform.

Production

Manufacturing Location:

Brampton Assembly Plant, Brampton, Ontario, Canada

Production Years:

First Generation: 1993-1997

🏆 Awards & Recognition

Recognitions

Import And Drive Magazine Award:

While specific awards for the 1995 model year are scarce, the LH platform was generally well-received for its innovative design and spaciousness, often appearing on 'Best Of' lists for its segment at the time.