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1995 Mazda Protege Complete Workshop Manual

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🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 1995 Codes Chassis Code: BJ Engine Code General: BP-ZE (2.0L DOHC) 👋 Introduction Market Position Vehicle Segment: Compact Car Target Audience: Entry-level to mid-range automotive consumers Competitive Analysis Key Competitors 1995: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort Key Features Vehicle Value Proposition: Reliable, fuel-efficient, sporty handling for its class Manual Value Proposition: Authoritative, detailed information essential for DIY repairs and professional maintenance 📋 Manual Details Coverage Areas All Models Trims: Yes All Repairs: A-Z Specific To Model: Yes Page Count Estimated Pages: 1000+ Manual Type Type: Complete Workshop Manual Intended User: Dealership Technicians Language Language: English Format Format: Print 📖 Manual Coverage Systems Covered Engine Mechanical: Yes Engine Control System Ecs: Yes Fuel System: Yes Ignition System: Yes Exhaust System: Yes Cooling System: Yes Lubrication System: Yes Manual Transmission: Yes Automatic Transmission: Yes Clutch System: Yes Drivetrain: Yes Suspension System: Yes Steering System: Yes Brake System: Yes Wheel Alignment: Yes Body And Chassis: Yes Exterior Trim And Accessories: Yes Interior Trim And Accessories: Yes Electrical System: Yes Lighting System: Yes Instrument Panel And Gauges: Yes Audio System: Yes HVAC System: Yes Safety Restraint System Srs: Yes Diagnostic Trouble Codes DTCs: Yes Wiring Diagrams: Yes Procedures Included Routine Maintenance: Yes Troubleshooting Guides: Yes Component Diagnosis: Yes Disassembly And Assembly: Yes Rebuilding Procedures: Yes Special Tool Requirements: Yes Torque Specifications: Yes Clearances And Tolerances: Yes Electrical Component Testing: Yes Recalibration Procedures: Yes Technical Depth Depth: Comprehensive (from basic maintenance to full engine rebuilds) Diagnostic Level: Advanced Diagnostics and Troubleshooting 📊 Manual Specifications File Format File Type: Physical Print Print Quality Paper Quality: High-grade, durable paper Print Clarity: Sharp, clear text and diagrams Binding Type Binding: Professional perfect binding or sturdy comb binding Durability: Designed for workshop use ⚙️ Engine Specifications Primary Engine Engine Code Specific: BP-ZE Configuration: Inline 4-Cylinder Displacement: 1998 cc (2.0 Liters) Valvetrain: DOHC (Dual Overhead Camshafts), 16 Valves Bore X Stroke: 83.0 mm x 92.0 mm Compression Ratio: 9.4:1 Performance Horsepower Net: 122 hp @ 6000 rpm (approx.) Torque Net: 118 lb-ft @ 4500 rpm (approx.) Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Internals Pistons: Cast aluminum Crankshaft: Forged steel Connecting Rods: Forged steel 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: 4-Speed Automatic Features Manual Gear Ratios Example: 1st: 3.417, 2nd: 1.944, 3rd: 1.333, 4th: 1.000, 5th: 0.821, Rev: 3.167 Automatic Features: Electronically controlled Fluid Manual Transmission Fluid Spec: API GL-4 SAE 75W-90 Gear Oil Automatic Transmission Fluid Spec: Mazda ATF M-III or equivalent 📐 Dimensions Exterior Length: Approx. 165.0 inches (4191 mm) Width: Approx. 66.7 inches (1694 mm) Height: Approx. 55.1 inches (1400 mm) Wheelbase: Approx. 102.4 inches (2601 mm) Front Track: Approx. 57.7 inches (1465 mm) Rear Track: Approx. 57.3 inches (1455 mm) Ground Clearance: Approx. 5.5 inches (140 mm) Weights Curb Weight: Approx. 2500 - 2700 lbs (1135 - 1225 kg) Gross Vehicle Weight Rating Gvwr: Varies by model and configuration Towing Capacity: Not officially specified for this model class Cargo Cargo Volume Sedan: Approx. 12.0 cu ft Cargo Volume Hatchback: Approx. 22.0 cu ft (seats up) Wheels Tires Standard Wheel Size: 14 or 15 inches Standard Tire Size: 185/65R14 or 195/55R15 Bolt Pattern: 4x100 🛡️ Safety Features Ratings NHTSA Frontal Crash Test Rating Driver: 4-star (1995 model year, specific test results may vary) NHTSA Frontal Crash Test Rating Passenger: 4-star (1995 model year, specific test results may vary) Active Features ABS Availability: Optional on some trims Passive Features Airbags: Driver-side airbag standard, Passenger airbag optional on some trims Seatbelts: 3-point front and rear seatbelts Rollover Protection: Reinforced roof structure Child Seat Anchors Isorsofix: No ISOFIX/LATCH system 💡 Technology Features Infotainment Audio System Type: Factory AM/FM Cassette Player with optional CD Player Speaker Configuration: Typically 4 or 6 speakers Driver Assistance Cruise Control: Available on higher trims Anti Lock Brakes ABS: Optional 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months Spark Plug Replacement: Every 30,000 miles (48,000 km) Timing Belt Replacement: Every 60,000 miles (96,000 km) or 4 years (critical maintenance item) Fluid Specifications Engine Oil Spec: API SG, ACEA A2-96, SAE 10W-30 or 5W-30 (check owner's manual for specific viscosity) Engine Oil Capacity: Approx. 4.3 US quarts (4.1 liters) with filter Coolant Spec: Ethylene Glycol based antifreeze (Mazda Long Life Coolant recommended), 50/50 mix with distilled water Coolant Capacity: Approx. 6.3 US quarts (6.0 liters) Brake Fluid Spec: DOT 3 Power Steering Fluid Spec: Mazda Genuine Power Steering Fluid or DEXRON II/III ATF Known Issues Common Engine Issue 1: Oil leaks from valve cover gasket and oil pan gasket Common Engine Issue 2: Catalytic converter failure due to age or engine misfires Common Transmission Issue:...
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1995 Mazda Protege Complete Workshop Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Protege
Year:
1995
Codes
Chassis Code:
BJ
Engine Code General:
BP-ZE (2.0L DOHC)
👋 Introduction
Market Position
Vehicle Segment:
Compact Car
Target Audience:
Entry-level to mid-range automotive consumers
Competitive Analysis
Key Competitors 1995:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort
Key Features
Vehicle Value Proposition:
Reliable, fuel-efficient, sporty handling for its class
Manual Value Proposition:
Authoritative, detailed information essential for DIY repairs and professional maintenance
📋 Manual Details
Coverage Areas
All Models Trims:
Yes
All Repairs:
A-Z
Specific To Model:
Yes
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Complete Workshop Manual
Intended User:
Dealership Technicians
Language
Language:
English
Format
Format:
Print
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes
Engine Control System Ecs:
Yes
Fuel System:
Yes
Ignition System:
Yes
Exhaust System:
Yes
Cooling System:
Yes
Lubrication System:
Yes
Manual Transmission:
Yes
Automatic Transmission:
Yes
Clutch System:
Yes
Drivetrain:
Yes
Suspension System:
Yes
Steering System:
Yes
Brake System:
Yes
Wheel Alignment:
Yes
Body And Chassis:
Yes
Exterior Trim And Accessories:
Yes
Interior Trim And Accessories:
Yes
Electrical System:
Yes
Lighting System:
Yes
Instrument Panel And Gauges:
Yes
Audio System:
Yes
HVAC System:
Yes
Safety Restraint System Srs:
Yes
Diagnostic Trouble Codes DTCs:
Yes
Wiring Diagrams:
Yes
Procedures Included
Routine Maintenance:
Yes
Troubleshooting Guides:
Yes
Component Diagnosis:
Yes
Disassembly And Assembly:
Yes
Rebuilding Procedures:
Yes
Special Tool Requirements:
Yes
Torque Specifications:
Yes
Clearances And Tolerances:
Yes
Electrical Component Testing:
Yes
Recalibration Procedures:
Yes
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine rebuilds)
Diagnostic Level:
Advanced Diagnostics and Troubleshooting
📊 Manual Specifications
File Format
File Type:
Physical Print
Print Quality
Paper Quality:
High-grade, durable paper
Print Clarity:
Sharp, clear text and diagrams
Binding Type
Binding:
Professional perfect binding or sturdy comb binding
Durability:
Designed for workshop use
⚙️ Engine Specifications
Primary Engine
Engine Code Specific:
BP-ZE
Configuration:
Inline 4-Cylinder
Displacement:
1998 cc (2.0 Liters)
Valvetrain:
DOHC (Dual Overhead Camshafts), 16 Valves
Bore X Stroke:
83.0 mm x 92.0 mm
Compression Ratio:
9.4:1
Performance
Horsepower Net:
122 hp @ 6000 rpm (approx.)
Torque Net:
118 lb-ft @ 4500 rpm (approx.)
Fuel System
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Internals
Pistons:
Cast aluminum
Crankshaft:
Forged steel
Connecting Rods:
Forged steel
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Transmission Type:
4-Speed Automatic
Features
Manual Gear Ratios Example:
1st: 3.417, 2nd: 1.944, 3rd: 1.333, 4th: 1.000, 5th: 0.821, Rev: 3.167
Automatic Features:
Electronically controlled
Fluid
Manual Transmission Fluid Spec:
API GL-4 SAE 75W-90 Gear Oil
Automatic Transmission Fluid Spec:
Mazda ATF M-III or equivalent
📐 Dimensions
Exterior
Length:
Approx. 165.0 inches (4191 mm)
Width:
Approx. 66.7 inches (1694 mm)
Height:
Approx. 55.1 inches (1400 mm)
Wheelbase:
Approx. 102.4 inches (2601 mm)
Front Track:
Approx. 57.7 inches (1465 mm)
Rear Track:
Approx. 57.3 inches (1455 mm)
Ground Clearance:
Approx. 5.5 inches (140 mm)
Weights
Curb Weight:
Approx. 2500 - 2700 lbs (1135 - 1225 kg)
Gross Vehicle Weight Rating Gvwr:
Varies by model and configuration
Towing Capacity:
Not officially specified for this model class
Cargo
Cargo Volume Sedan:
Approx. 12.0 cu ft
Cargo Volume Hatchback:
Approx. 22.0 cu ft (seats up)
Wheels Tires
Standard Wheel Size:
14 or 15 inches
Standard Tire Size:
185/65R14 or 195/55R15
Bolt Pattern:
4x100
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Test Rating Driver:
4-star (1995 model year, specific test results may vary)
NHTSA Frontal Crash Test Rating Passenger:
4-star (1995 model year, specific test results may vary)
Active Features
ABS Availability:
Optional on some trims
Passive Features
Airbags:
Driver-side airbag standard, Passenger airbag optional on some trims
Seatbelts:
3-point front and rear seatbelts
Rollover Protection:
Reinforced roof structure
Child Seat Anchors Isorsofix:
No ISOFIX/LATCH system
💡 Technology Features
Infotainment
Audio System Type:
Factory AM/FM Cassette Player with optional CD Player
Speaker Configuration:
Typically 4 or 6 speakers
Driver Assistance
Cruise Control:
Available on higher trims
Anti Lock Brakes ABS:
Optional
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months
Spark Plug Replacement:
Every 30,000 miles (48,000 km)
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 4 years (critical maintenance item)
Fluid Specifications
Engine Oil Spec:
API SG, ACEA A2-96, SAE 10W-30 or 5W-30 (check owner's manual for specific viscosity)
Engine Oil Capacity:
Approx. 4.3 US quarts (4.1 liters) with filter
Coolant Spec:
Ethylene Glycol based antifreeze (Mazda Long Life Coolant recommended), 50/50 mix with distilled water
Coolant Capacity:
Approx. 6.3 US quarts (6.0 liters)
Brake Fluid Spec:
DOT 3
Power Steering Fluid Spec:
Mazda Genuine Power Steering Fluid or DEXRON II/III ATF
Known Issues
Common Engine Issue 1:
Oil leaks from valve cover gasket and oil pan gasket
Common Engine Issue 2:
Catalytic converter failure due to age or engine misfires
Common Transmission Issue:
Worn synchronizers in manual transmissions, occasional rough shifting in automatics
Common Suspension Issue:
Wear in control arm bushings, ball joints, and tie rod ends leading to knocking noises and imprecise steering
Common Electrical Issue:
Faulty power window regulators, door lock actuators, and intermittent dashboard warning lights
Common Repairs
Timing Belt Replacement Importance:
Critical; failure can cause catastrophic engine damage (interference engine)
📚 Vehicle History
Brand Heritage
Mazda History Focus:
Known for sporty driving dynamics and reliable engineering
Model Evolution
Protege Generation 3:
This manual covers the third generation (BJ) of the Mazda Protege, launched in 1994/1995.
Previous Generation Key Differences:
Improved chassis rigidity, more refined interior, updated engine options, enhanced safety features.
Production
Manufacturing Location:
Japan
Production Years Generation:
1994-1998
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best Mention:
Protege models often featured in '10Best' lists during its production run for value and driving dynamics.
Ratings
Consumer Reports Reliability:
Generally rated as average to good for its era, with specific model years and engines having better track records.
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