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SUBARU LEGACY 1995 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1995 Generation Generation Code: BD/BG/BK Codes Platform: Subaru FK/FK2 👋 Introduction Market Position Segment: Mid-size sedan/wagon, known for AWD and practicality. Competitive Analysis Competitors 1995: Toyota Camry, Honda Accord, Mazda MX-6, Ford Contour. Key Features Signature Feature: Standard Symmetrical All-Wheel Drive (AWD) system. Distinction: Boxer engine layout providing a lower center of gravity. Manual Value Proposition Target Audience: DIY mechanics, independent repair shops, Subaru enthusiasts. 📋 Manual Details Coverage Areas Engine Variants Covered: 2.2L EJ22E, 2.5L EJ25D Body Styles Covered: Sedan, Wagon (GT, LS, LX, Outback Sport) Page Count Estimated Pages: 1500+ Manual Type Type: Full Factory Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, engine management (ECU), cooling system, lubrication system, starter, alternator. Drivetrain: All-Wheel Drive (AWD) system, clutch, manual transmission, automatic transmission, differentials, driveshafts, CV joints. Chassis: Suspension (front and rear), steering system, brake system (ABS included), wheel bearings, hubs. Electrical: Wiring diagrams, charging system, starting system, lighting system, instrument cluster, power windows, power locks, HVAC controls, audio system. Body: Body panels, doors, hood, trunk, glass, interior trim, exterior trim, bumpers, seats, airbags. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, spark plug replacement, timing belt replacement (EJ22E/EJ25D specific), brake pad replacement. Repair: Engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuild, electrical component diagnosis and repair, body panel repair. Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, component testing procedures, electrical circuit diagnosis. Diagnostics: OBD-I (On-Board Diagnostics) procedures, sensor testing, actuator testing, fuel pressure testing, compression testing. Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine and transmission rebuilds). 📊 Manual Specifications File Format Digital Format: Searchable PDF with bookmarked sections for easy navigation. Print Quality Resolution: High-resolution scans suitable for printing. Binding Type Binding Method: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: EJ22E Configuration 1: 2.2L SOHC 16-valve Flat-4 (Boxer) Power 1: 130 hp @ 5600 rpm Torque 1: 137 lb-ft @ 4400 rpm Optional Engine Engine Code 2: EJ25D Configuration 2: 2.5L DOHC 16-valve Flat-4 (Boxer) Power 2: 165 hp @ 6000 rpm Torque 2: 155 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Management ECM Type: Subaru Engine Control Module (ECM) Engine Notes Head Gasket Issue: Early EJ25D engines (including 1995) were prone to head gasket failure. Manual details diagnosis and replacement procedures. 🔧 Transmission Standard Transmission Type 1: 5-Speed Manual (with AWD) Optional Transmission Type 2: 4-Speed Automatic (with AWD) Features AWD System Type: Viscous coupling center differential (for manual) or electronically controlled multi-plate clutch (for automatic). Fluid Specifications Manual Transmission Fluid: Subaru Extra-S Gear Oil (or equivalent SAE 75W-90 GL-5) Automatic Transmission Fluid: Subaru ATF-HP (or equivalent Dexron III/Mercon) 📐 Dimensions Exterior Wheelbase: 104.3 inches (2649 mm) Length: 185.0 inches (4699 mm) - Sedan Width: 67.5 inches (1715 mm) Height: 55.7 inches (1415 mm) - Sedan; 58.1 inches (1476 mm) - Wagon Weights Curb Weight Range: 3100 - 3400 lbs (approx.) Gross Vehicle Weight Rating: Varies by model, typically around 4300 lbs 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star (driver), 4-star (passenger) IIHS Side Impact: Acceptable Active Features ABS: Available Anti-lock Braking System (ABS) on select trims. AWD: Standard Symmetrical All-Wheel Drive provides enhanced traction and stability. Passive Features Airbags: Driver and passenger front airbags. Seatbelts: Three-point front and rear seatbelts, driver's side pretensioner. 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette player with optional CD player. Speaker configurations vary by trim. Climate Control: Manual or automatic climate control systems depending on trim level. Driver Assistance Cruise Control: Standard on most trims. Traction Control: Not typically available on 1995 models. Connectivity Connectivity Features: Limited to basic audio connectivity; no Bluetooth or USB found on factory systems. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3 months (severe duty) / 7,500 miles or 6 months (normal duty). Timing Belt Replacement: Every 60,000 miles or 60 months (critical for EJ engines). Coolant Flush: Every 30,000 miles or 24 months. Fluid Specifications Engine Oil Type: API SG or SH, SAE 5W-30 (or 10W-30 based on temperature). Check manual for specific recommendations. Engine Oil Capacity: 4.5 US quarts (4.3 L) with filter (EJ22E); 4.7 US quarts (4.4 L) with filter (EJ25D). Coolant Type: Subaru Super Coolant (or equivalent ethylene glycol-based antifreeze) mixed 50/50 with distilled water. Brake Fluid Type: DOT 3 brake fluid. Known Issues Head Gaskets Ej25D: Premature head gasket failure on the 2.5L EJ25D engine due to design limitations. Manual covers inspection and replacement. Automatic Transmission Shifts: Some reports of rough shifting in automatic transmissions. Manual details diagnostic procedures. Idler Pulley Bearing: Bearing failure in idler pulleys on some EJ...
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SUBARU LEGACY 1995 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Year:
1995
Generation
Generation Code:
BD/BG/BK
Codes
Platform:
Subaru FK/FK2
👋 Introduction
Market Position
Segment:
Mid-size sedan/wagon, known for AWD and practicality.
Competitive Analysis
Competitors 1995:
Toyota Camry, Honda Accord, Mazda MX-6, Ford Contour.
Key Features
Signature Feature:
Standard Symmetrical All-Wheel Drive (AWD) system.
Distinction:
Boxer engine layout providing a lower center of gravity.
Manual Value Proposition
Target Audience:
DIY mechanics, independent repair shops, Subaru enthusiasts.
📋 Manual Details
Coverage Areas
Engine Variants Covered:
2.2L EJ22E, 2.5L EJ25D
Body Styles Covered:
Sedan, Wagon (GT, LS, LX, Outback Sport)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Full Factory Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, engine management (ECU), cooling system, lubrication system, starter, alternator.
Drivetrain:
All-Wheel Drive (AWD) system, clutch, manual transmission, automatic transmission, differentials, driveshafts, CV joints.
Chassis:
Suspension (front and rear), steering system, brake system (ABS included), wheel bearings, hubs.
Electrical:
Wiring diagrams, charging system, starting system, lighting system, instrument cluster, power windows, power locks, HVAC controls, audio system.
Body:
Body panels, doors, hood, trunk, glass, interior trim, exterior trim, bumpers, seats, airbags.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, spark plug replacement, timing belt replacement (EJ22E/EJ25D specific), brake pad replacement.
Repair:
Engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuild, electrical component diagnosis and repair, body panel repair.
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, component testing procedures, electrical circuit diagnosis.
Diagnostics:
OBD-I (On-Board Diagnostics) procedures, sensor testing, actuator testing, fuel pressure testing, compression testing.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds).
📊 Manual Specifications
File Format
Digital Format:
Searchable PDF with bookmarked sections for easy navigation.
Print Quality
Resolution:
High-resolution scans suitable for printing.
Binding Type
Binding Method:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EJ22E
Configuration 1:
2.2L SOHC 16-valve Flat-4 (Boxer)
Power 1:
130 hp @ 5600 rpm
Torque 1:
137 lb-ft @ 4400 rpm
Optional Engine
Engine Code 2:
EJ25D
Configuration 2:
2.5L DOHC 16-valve Flat-4 (Boxer)
Power 2:
165 hp @ 6000 rpm
Torque 2:
155 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Management
ECM Type:
Subaru Engine Control Module (ECM)
Engine Notes
Head Gasket Issue:
Early EJ25D engines (including 1995) were prone to head gasket failure. Manual details diagnosis and replacement procedures.
🔧 Transmission
Standard
Transmission Type 1:
5-Speed Manual (with AWD)
Optional
Transmission Type 2:
4-Speed Automatic (with AWD)
Features
AWD System Type:
Viscous coupling center differential (for manual) or electronically controlled multi-plate clutch (for automatic).
Fluid Specifications
Manual Transmission Fluid:
Subaru Extra-S Gear Oil (or equivalent SAE 75W-90 GL-5)
Automatic Transmission Fluid:
Subaru ATF-HP (or equivalent Dexron III/Mercon)
📐 Dimensions
Exterior
Wheelbase:
104.3 inches (2649 mm)
Length:
185.0 inches (4699 mm) - Sedan
Width:
67.5 inches (1715 mm)
Height:
55.7 inches (1415 mm) - Sedan; 58.1 inches (1476 mm) - Wagon
Weights
Curb Weight Range:
3100 - 3400 lbs (approx.)
Gross Vehicle Weight Rating:
Varies by model, typically around 4300 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star (driver), 4-star (passenger)
IIHS Side Impact:
Acceptable
Active Features
ABS:
Available Anti-lock Braking System (ABS) on select trims.
AWD:
Standard Symmetrical All-Wheel Drive provides enhanced traction and stability.
Passive Features
Airbags:
Driver and passenger front airbags.
Seatbelts:
Three-point front and rear seatbelts, driver's side pretensioner.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette player with optional CD player. Speaker configurations vary by trim.
Climate Control:
Manual or automatic climate control systems depending on trim level.
Driver Assistance
Cruise Control:
Standard on most trims.
Traction Control:
Not typically available on 1995 models.
Connectivity
Connectivity Features:
Limited to basic audio connectivity; no Bluetooth or USB found on factory systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe duty) / 7,500 miles or 6 months (normal duty).
Timing Belt Replacement:
Every 60,000 miles or 60 months (critical for EJ engines).
Coolant Flush:
Every 30,000 miles or 24 months.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 5W-30 (or 10W-30 based on temperature). Check manual for specific recommendations.
Engine Oil Capacity:
4.5 US quarts (4.3 L) with filter (EJ22E); 4.7 US quarts (4.4 L) with filter (EJ25D).
Coolant Type:
Subaru Super Coolant (or equivalent ethylene glycol-based antifreeze) mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 brake fluid.
Known Issues
Head Gaskets Ej25D:
Premature head gasket failure on the 2.5L EJ25D engine due to design limitations. Manual covers inspection and replacement.
Automatic Transmission Shifts:
Some reports of rough shifting in automatic transmissions. Manual details diagnostic procedures.
Idler Pulley Bearing:
Bearing failure in idler pulleys on some EJ engines, leading to noise or belt failure. Manual details inspection and replacement.
Parts Information
Timing Belt Part Number:
Subaru 13028AA131 (check for specific engine variant)
Oil Filter Part Number:
Subaru 15208AA070 (or equivalent Wix 51372, Mann-Filter W712/32)
📚 Vehicle History
Brand Heritage
Subaru Identity:
Japanese manufacturer known for its boxer engines and Symmetrical All-Wheel Drive systems.
Model Evolution
Legacy Introduction:
First generation introduced in 1989. The 1995 model represents the second generation (BD/BG/BK), launched in 1993.
Second Generation Updates:
Slightly larger and more aerodynamic design, introduction of the EJ25D engine and Outback Sport variant.
Production
Manufacturing Location:
Japan (Gunma Plant)
🏆 Awards & Recognition
Recognitions
Consumer Reports Rating:
Generally ranked as average to above average for reliability at the time, with noted concerns about the EJ25D engine.
Ratings
Car And Driver 5Best List:
Subaru Legacy models often appeared on Car and Driver's '10Best' lists in preceding years, establishing its reputation.
Certifications
Epa Fuel Economy City Ej22E Auto:
Approx. 18 MPG
Epa Fuel Economy Highway Ej22E Auto:
Approx. 23 MPG
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