🏷️ Basic Information Identification Make: Polaris Model: ATV 400 6x6 Model Variant: 400 6x6 Years Covered: 1996, 1997 Codes Vin Code Digit 10: S for 1995, T for 1996, V for 1997 👋 Introduction Market Position Positioning: A robust and versatile all-terrain vehicle designed for utility and recreational purposes, particularly effective in challenging terrain due to its 6x6 drivetrain. Competitive Analysis Competitors: Competed with other utility ATVs of similar displacement and configuration from brands like Yamaha (Kodiak, Big Bear), Kawasaki (Bayou), and Suzuki (King Quad). Key Features Drivetrain Advantage: The 6x6 drive system provides exceptional traction and load-carrying capability, distinguishing it from traditional 4x4 ATVs. Utility Focus: Designed for hauling, towing, and working in demanding environments, often favored by hunters, farmers, and outdoorsmen. 📋 Manual Details Coverage Areas Primary Coverage: Service, Maintenance, Repair, Troubleshooting Model Coverage: All Models, All Engines, All Trim Levels for Polaris ATV 400 6x6 (1996-1997) Page Count Estimated Pages: 300+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, repair, tuning, cooling system, lubrication system, fuel delivery system, ignition system. Drivetrain: 6x6 drive system, AWD engagement, differential service, driveshafts, universal joints, PTO (if applicable). Transmission: Automatic transmission operation, maintenance, and repair, including belt inspection, clutch assembly, and gearcase service. Brakes: Hydraulic brake system, caliper service, master cylinder, brake lines, brake fluid specifications, bleeding procedures. Suspension Steering: Front and rear suspension components, shocks, springs, bushings, ball joints, steering linkage, tie rods, steering column. Electrical: Wiring diagrams, lighting system, starting system, charging system (stator, regulator/rectifier), battery specifications, fuses, relays, starter motor, ignition coil. Bodywork Frame: Frame inspection, body panel removal and installation, fenders, racks, seat assembly. Controls: Throttle controls, brake levers, shifter mechanisms, parking brake. Procedures Included Maintenance: Routine inspections, oil changes, filter replacements, lubrication points, valve adjustments, belt service, tire pressure checks. Troubleshooting: Diagnostic charts for common problems, symptom-based troubleshooting guides, electrical diagnostics, engine performance issues. Repair: Step-by-step instructions for component disassembly, repair, reassembly, and adjustment for all major systems. Diagnostics: Identification of potential issues, checking tolerances, testing electrical components, reading diagnostic codes (if applicable). Rebuilds: Detailed procedures for engine rebuilds, transmission overhauls, and differential rebuilding. Technical Depth Depth Level: Comprehensive; covers basic maintenance to complete engine and transmission overhauls. Diagnostic Capability: Advanced troubleshooting guides and component testing procedures. Specifications Accuracy: Includes precise torque specifications, clearances, fluid capacities, and electrical resistances. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable for quick information retrieval. Print Quality Quality: High-resolution scans for clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled, single-cylinder Displacement: 340cc (approx.) Bore X Stroke: 70mm x 60mm (approx.) Compression Ratio: 6.8:1 (approx.) Performance Horsepower: Approximately 28-30 HP (estimated based on era and displacement) Torque: Not explicitly specified in product description, but designed for low-end grunt for utility. Fuel System Carburetor: Mikuni VM34 (common for this model year, refer to manual for exact spec) Fuel Type: Unleaded gasoline (91 octane or higher recommended) Lubrication Oil Type: 2-stroke engine oil, pre-mix or injection system (refer to manual for specific system and grade) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Cooling Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) with Hi/Lo range and Reverse Optional Optional Transmission: N/A Features Drive Modes: 2WD / 4WD / 6WD (all-wheel drive engagement system) Clutch Type: CVT belt drive system Fluid Specifications Transmission Fluid Type: Refer to manual for specific Polaris transmission fluid or equivalent (e.g., Polaris Demand Drive Fluid for front diffs if applicable, CVT fluid) 📐 Dimensions Exterior Length: Approx. 100-105 inches (refer to manual for exact dimensions) Width: Approx. 46-48 inches (refer to manual for exact dimensions) Height: Approx. 42-44 inches (refer to manual for exact dimensions) Cargo Rear Rack Capacity: Approx. 150-200 lbs (refer to manual for exact specification) Front Rack Capacity: Approx. 50-75 lbs (refer to manual for exact specification) Weights Dry Weight: Approx. 580-620 lbs (refer to manual for exact specification) Towing Capacity: Approx. 900-1500 lbs (refer to manual for exact specification) Ground Clearance: Approx. 8-10 inches (refer to manual for exact specification) 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet relevant industry safety standards for ATVs of its era. No formal crash test ratings like cars. Active Features Braking System: Hydraulic disc brakes on all wheels, often with independent front and rear braking systems or linked options. Engine Braking: CVT typically provides engine braking effect when decelerating. Passive Features Frame Construction: Sturdy steel frame for durability and rider support. Rider Controls: Ergonomically placed handgrips, throttle, and brake levers designed for user control. Lighting: Headlights and taillights for visibility in low-light conditions. 💡 Technology Features Infotainment Infotainment System: N/A (Basic utility vehicle, no integrated...